Johnson Controls FRICK QUANTUM HD - Introduction to the Quantum Hd Control System

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QUANTUM™ HD COMPRESSOR CONTROL PANEL

MAINTENANCE

090.040-M (MAR 12)

Page 5

SECTION 1

INTRODUCTION TO THE QUANTUM™ HD

CONTROL SYSTEM

Main Page

Table of Contents2
Maintenance3
Introduction to the Quantum™ Hd Control System5
Introduction6
Q5 Controller6
Power Supply6
Digital Input / Output Boards6
Analog Input / Output Boards6
Operator Interface6
The Control Panel Enclosure6
General Information7
What to Do before Calling the Factory7
Quantum™ Hd Operator Interface9
Operator Interface10
Description10
Display Assembly10
Identifying the Type of Display10
Display Replacement10
Q5 Motherboard Display Jumpers10
Touchscreen Description11
Touchscreen Calibration11
Keypad11
Keypad Troubleshooting11
Keypad Replacement12
Q5 Controller and Interface Board13
Introduction14
Features14
What Should Occur When Applying Power14
What if the Operating Status Screen Is Not Shown14
Battery Function and Replacement15
Interface Board Description15
Q5 Board Pictorial16
Q5 Board Settings17
Jumper Table17
LED Defi Nition Table17
Connector Pinout Table17
Interface Board Pictorial18
Comm 1 Jumper Settings18
Comm 2 Jumper Settings18
Q5 Interconnections19
Q5 and Interface Board Mounting20
Power Supply21
Description22
Power Distribution22
Measuring Voltages22
Adjustment23
5Vdc23
Power Supply Replacement23
Digital Board25
Digital Board Description25
Information26
Communications Led's26
Connections to the Quantum26
Logic Voltage (Power) Led26
Active Led27
Digital Inputs27
Digital Outputs27
Checking the Digital Inputs and Outputs27
Fuse Testing and Replacement28
Input and Output Module Testing and Replacement28
Troubleshooting an Output28
Troubleshooting an Input28
Replacing a Defective Digital Board28
Digital I/O Board #1 Pictorial29
Digital I/O Board #2 Pictorial30
Digital Board Settings31
Communications Settings31
Dipswitch Settings31
Analog Board33
Overview34
Analog Board Description34
Communications Led's34
Connections to the Quantum34
Logic Voltage (Power) Led's34
Active Led35
Analog Inputs35
Analog Board Input Configuration Table35
Analog Outputs36
Troubleshooting the Analog Inputs and Outputs36
Replacing a Defective Analog Board36
Phd Vibration Analysis37
Current Transformer (Motor Amps)38
Analog Board #1 Pictorial39
Analog Board #2 Pictorial40
Analog Board Settings41
Communications41
Current Transformer (CT)41
Vibration41
Voltage41
Dipswitch Settings (Used to Set the Board Address)41
Analog Board Comparison Chart41
Service Screens43
Overview44
SERVICE Oil Pump44
Maintenance (Factory)45
Maintenance User Defi Ned46
Communications47
Diagnostics48
Software48
STATUS Vyper Info50
Filter Info50
Analog50
Digital50
Comms 1-351
Panel53
I/O Comms53
Comm 1-3 Log53
I/O Comms Log53
Modbus TCP Log54
DBS Starter54
CONFIGURATION Drive Motor55
About55
Troubleshooting57
Troubleshooting a Problem that Appears Unexplainable57
Troubleshooting Chart for Frick® Quantum™ Hd Control Panel58
Quantum™ Hd Drawings63
Hd Panel Center Assembly64
RXF with Capacity Slide Transmitter68
RWFII with Capacity Slide Transmitter76
RXF / RXB with Capacity Slide Potentiometer82
RWBII with Capacity Slide Potentiometer88
Rdb92
Phd98
Digital I/O Board 299
Analog I/O Board 2101
OTHER DRAWINGS DC Power & Communications Harness103
AC Power Harness for Digital Board 2104
Isolater Repeater Module105
Communications Wiring Diagram106
Point-To_Point Field Wiring Diagram107
Pressure Transducer Conversion Data109
Compressor Volume Ratio and Capacity Information110
Hd Compressor Control Replacement Parts List111

Johnson Controls FRICK QUANTUM HD - Introduction to the Quantum Hd Control System

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