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Johnson Controls YORK OPTIVIEW CONTROL CENTER - User Manual

Johnson Controls YORK OPTIVIEW CONTROL CENTER
142 pages
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OPTIVIEW
TM
CONTROL CENTER RETROFIT KIT
FOR TRANE
TM
LOW PRESSURE
CENTRIFUGAL CHILLERS
OPTIVIEW
TM
CONTROL CENTER
NON-YORK CENTRIFUGAL LIQUID CHILLERS
OPERATION MANUAL SUPERSEDES: 160.10-O1 (310) Form 160.10-O1 (418)
Issue Date:
April 27, 2018

Table of Contents

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Johnson Controls YORK OPTIVIEW CONTROL CENTER Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK OPTIVIEW CONTROL CENTER
CategoryControl Panel
LanguageEnglish

Summary

SECTION 1 - OPTIVIEW RETROFIT KIT CONTROL CENTER INTRODUCTION

RETROFIT KIT DESCRIPTION

Details the OptiView Control Center Retrofit Kit for Trane centrifugal chillers.

OPERATING SOFTWARE

Describes the chiller operating program residing in the OptiView control center Microboard.

OPTIVIEW REMOTE CAPABILITIES

Explains how the OptiView Retrofit Kit expands remote control and communication capabilities.

SECTION 2 - OPTIVIEW OPERATION

OPTIVIEW CONTROLS OVERVIEW

Provides an overview of the OptiView Control Center display, keypad, and navigation.

HOME SCREEN

The default display screen showing primary values and a visual representation of the chiller.

SYSTEM SCREEN

Displays a general overview of common chiller parameters for evaporator, condenser, oil sump, and current usage.

EVAPORATOR SCREEN

Displays a cutaway view of the chiller evaporator and its setpoints.

EVAPORATOR OPTIONS SCREEN

Provides access to load rate setpoint and other evaporator options.

CONDENSER SCREEN

Displays a cutaway view of the chiller condenser and its setpoints.

PURGE SCREEN

Displays a cutaway view of the purge tank, showing float switches and exhaust count.

COMPRESSOR SCREEN

Displays all conditions associated with the compressor, including pre-rotation vanes control.

HOT GAS BYPASS SCREEN

Displays a cutaway view of the hot gas bypass valve and related parameters.

PRV CALIBRATION SCREEN

Provides capability for calibrating the pre-rotation vanes for VSD or hot gas bypass applications.

VSD TUNING SCREEN

Displays information pertaining to chillers equipped with a Variable Speed Drive (VSD).

SURGE PROTECTION SCREEN

Displays parameters relating to the 'Surge Protection' feature.

OIL SUMP SCREEN

Displays a close-up of the chiller oil sump and operating levels.

ELECTROMECHANICAL STARTER SCREEN

Displays information pertaining to an Electromechanical Starter controlling the chiller compressor motor.

MOD “B” SOLID STATE STARTER SCREEN

Displays information pertaining to the operation of the Mod 'B' Solid State Starter.

VARIABLE SPEED DRIVE SCREEN

Displays information pertaining to chillers equipped with a Variable Speed Drive (VSD).

VARIABLE SPEED DRIVE DETAILS SCREEN 1

Displays more detailed information pertaining to a Variable Speed Drive (VSD).

VARIABLE SPEED DRIVE DETAILS SCREEN 2

Displays more detailed information pertaining to a Variable Speed Drive (VSD).

ADAPTIVE CAPACITY CONTROL DETAILS SCREEN

Displays detailed information pertaining to the Adaptive Capacity Control (ACC).

HARMONIC FILTER DETAILS SCREEN 1

Displays detailed information pertaining to the IEEE-519 Harmonic Filter.

HARMONIC FILTER DETAILS SCREEN 2

Displays detailed information pertaining to the IEEE-519 Harmonic Filter.

MOTOR TEMPERATURE SCREEN

Allows the operator to view and change settings related to motor winding and bearing temperatures.

SETPOINTS SCREEN

Provides a location for programming common setpoints and gateway to general system parameters.

SETUP SCREEN

The top-level screen for general configuration parameters like time, date, and system specifications.

SCHEDULE SCREEN

Allows the operator to program a chiller operating schedule based on start and stop times.

USER SCREEN

Allows assignment of custom user IDs, passwords, and user levels for chiller maintenance.

COMMS SCREEN

Allows definition of communication parameters for printer and starter serial data ports.

PRINTER SCREEN

Allows setup of printer type, print report, and print logging functions.

SALES ORDER SCREEN

Shows sales order and chiller specifications entered at time of commissioning.

DIAGNOSTICS SCREEN

Identifies software version information and gateway to analog/digital I/O screens.

DIAGNOSTICS - ANALOG SCREEN

Displays voltage and counts for analog inputs and outputs connected to the OptiView Control Center.

DIAGNOSTICS - DIGITAL SCREEN

Displays the activity for each of the digital inputs and outputs connected to the OptiView Control Center.

DIAGNOSTICS - VSD SCREEN

Displays communication error counts for the OptiView panel, ACC, and VSD.

OPERATIONS SCREEN

Allows definition of general parameters and options associated with the operation of the chiller.

HISTORY SCREEN

Allows the user to browse through chiller faults and shutdowns.

HISTORY DETAILS SCREEN

Allows the user to view system parameters at the time of the shutdown selected on the history screen.

CUSTOM VIEW SCREEN

Displays up to ten user-selected parameters simultaneously for troubleshooting.

CUSTOM VIEW SETUP SCREEN

Allows the service technician to setup which parameters are displayed on the custom view screen.

TREND SCREEN

Allows viewing graphical trending of selected parameters in an X/Y graph format.

TREND SETUP SCREEN

Used to configure the Trend screen, selecting parameters and Y-Axis values.

TREND COMMON SLOTS SCREEN

Displays slot numbers of commonly monitored parameters used for trending.

SECTION 3 - OPTIVIEW DISPLAY MESSAGES

INTRODUCTION

Describes the System Status bar messages and their display types and colors.

SYSTEM STATUS MESSAGES

Describes messages indicating the chiller's operating state (Ready to Start, Cycling, Safety, Prelube, Run, Coastdown).

SYSTEM RUN MESSAGES

Messages indicating normal operation without inhibiting conditions.

START INHIBIT MESSAGES

Messages indicating the chiller is prevented from starting due to specific reasons.

WARNING MESSAGES

Lists messages indicating potential issues requiring attention or intervention.

ROUTINE SHUTDOWN MESSAGES

Describes shutdowns initiated by specific system conditions or commands.

CYCLING SHUTDOWN MESSAGES

Details shutdowns that occur due to cyclical events or conditions that resolve automatically.

MOD B SOLID STATE STARTER CYCLING SHUTDOWN MESSAGES

Specific cycling shutdown messages for Mod B Solid State Starter applications.

VSD CYCLING SHUTDOWN MESSAGES

Cycling shutdown messages specific to Variable Speed Drive (VSD) applications.

VSD Shutdown - Requesting Fault Data

Indicates the VSD has shut down the chiller but the control center has not received the fault cause.

HARMONIC FILTER CYCLING SHUTDOWN MESSAGES

Cycling shutdown messages for applications with an optional harmonic filter.

SAFETY SHUTDOWN MESSAGES

Lists critical messages indicating potential hazards or equipment damage requiring immediate attention.

SECTION 4 - PRINTERS

PRINTERS OVERVIEW

Introduces printers that can be connected to the OptiView Control Center for reports.

PRINTERS

Lists printers compatible with the OptiView Control Center and their connection requirements.

PRINTER CONNECTIONS

Provides instructions for connecting listed printers to the control center microboard.

PRINTER SETUP

Details the necessary configuration for selected printers to ensure proper operation.

APPENDIX A - CVHB SCREENS

CVHB HOME SCREEN

Displays the graphical representation of the CVHB Home Screen.

CVHB SYSTEM SCREEN

Displays the graphical representation of the CVHB System Screen.

CVHB COMPRESSOR SCREEN

Displays the graphical representation of the CVHB Compressor Screen.

CVHB OIL SUMP SCREEN

Displays the graphical representation of the CVHB Oil Sump Screen.

APPENDIX B - PROGRAMMABLE SETPOINT VALUES

EVAPORATOR SCREEN

Lists programmable setpoints for the evaporator section of the chiller.

LOAD RATE SCREEN

Lists programmable setpoints for the load rate control of the evaporator.

CONDENSER SCREEN

Lists programmable setpoints for the condenser section of the chiller.

PURGE SCREEN

Lists programmable setpoints for the purge system.

COMPRESSOR SCREEN

Lists programmable setpoints related to the compressor and its associated components.

HOT GAS BYPASS SCREEN

Lists programmable setpoints for the hot gas bypass control.

VSD CALIBRATION SCREEN

Lists programmable setpoints for VSD calibration.

SURGE PROTECTION SCREEN

Lists programmable setpoints for surge protection.

OIL SUMP SCREEN

Lists programmable setpoints for the oil sump system.

ELECTROMECHANICAL STARTER SCREEN

Lists programmable setpoints for the electromechanical starter.

(MOD “B”) SOLID STATE STARTER SCREEN

Lists programmable setpoints for the Mod 'B' Solid State Starter.

VARIABLE SPEED DRIVE SCREEN

Lists programmable setpoints for the Variable Speed Drive (VSD).

VARIABLE SPEED DRIVE DETAILS SCREEN

Lists programmable setpoints for VSD details.

ADAPTIVE CAPACITY CONTROL DETAILS SCREEN

Lists programmable setpoints for the Adaptive Capacity Control (ACC).

HARMONIC FILTER DETAILS SCREEN

Lists programmable setpoints for the Harmonic Filter.

MOTOR TEMPERATURE SCREEN

Lists programmable setpoints for motor temperature monitoring.

SETPOINTS SCREEN

Lists programmable setpoints for general chiller control and operation.

SETUP SCREEN

Lists programmable settings for system configuration, date, time, and communication.

SCHEDULE SCREEN

Lists programmable settings for chiller operation schedule.

USER SCREEN

Lists programmable settings for user management and display mode.

COMMS SCREEN

Lists programmable settings for communication parameters.

PRINTER SCREEN

Lists programmable settings for printer logging and reports.

OPERATIONS SCREEN

Lists programmable settings for chiller operation parameters.

HISTORY SCREEN

Lists programmable options for viewing chiller history data.

CUSTOM VIEW SETUP SCREEN

Lists programmable settings for custom view display parameters.

TREND SETUP SCREEN

Lists programmable settings for configuring trend displays.

APPENDIX C - ANALOG INPUT RANGES (LOW PRESSURE CHILLERS)

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