3
6. INTAKE SYSTEM ................................................................................................................. 39
6.1 AIR FILTER REMOVAL AND INSTALLATION ................................................................... 39
6.2 CARBURETOR REMOVAL AND INSTALLATION............................................................. 40
6.3 INSPECTION .................................................................................................................... 43
7. CONTROL PANEL ................................................................................................................ 45
7.1 REMOVAL AND INSTALLATION ...................................................................................... 46
7.2 INSPECTION OF COMPONENTS ................................................................................... 53
8. LIGHT KIT/HOUSING/FUEL TANK/FAN HOUSING ............................................................. 53
8.1 LIGHT KIT DISASSEMBLY AND INSTALLATION ............................................................. 53
8.2 HOUSING DISASSEMBLY ............................................................................................... 54
8.3 FUEL TANK ASSEMBLY ................................................................................................... 56
8.4 FAN HOUSING/ENGINE MOUNTING PLATE .................................................................. 57
8.5 EVAPORATIVE CONTROL SYSTEM ............................................................................... 58
8.6 GUIDE PLATE .................................................................................................................. 59
9. RECOIL STARTER/AIR CONDUCT COVER/IGNTION COIL .................................................. 60
9.1 DISASSEMBLY AND REASSEMBLY ................................................................................ 60
9.2 RECOIL STARTER INSTALLATION ................................................................................. 61
9.3 INSPECTION .................................................................................................................... 63
10. ALTERNATOR/TRIGGER ..................................................................................................... 65
10.1 ALTERNATOR................................................................................................................. 65
10.2 INSPECTION .................................................................................................................. 65
10.3 TRIGGER ADJUSTMENT ............................................................................................... 66
11. CYLINDER COVER/ROCKER ARM ....................................................................................... 67
11.1 DISASSEMBLY/REASSEMBLY ...................................................................................... 67
11.2 INSPECTION .................................................................................................................. 68
12. CRANKCASE COVER/CAMSHAFT DRIVE CHAIN ............................................................. 70
12.1 DISASSEMBLY ............................................................................................................... 70
12.2 CRANKCASE COVER REASSEMBLY ........................................................................... 71
12.3 ROLLER CHAIN REASSEMBLY .................................................................................... 71
12.4 CHAIN SUPPORT PLATE/PRESSURE PLATE .............................................................. 73
12.5 CRANKCASE COVER ASSEMBLY ................................................................................ 75
12.6 INSPECTION .................................................................................................................. 76
13. CRANKSHAFT/PISTON AND CONNECTING ROD ............................................................. 79
13.1 DISASSEMBLY ............................................................................................................... 79
13.2 PISTON/CONNECTING ROD ......................................................................................... 80
13.3 INSPECTION .................................................................................................................. 81
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