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CONTENTS
PREFACE ...................................................................................................................................... 1
CONTENTS ................................................................................................................................... 2
1. SPECIFICATIONS/WIRING DIAGRAM ...................................................................................... 4
1.1 SPECIFICATIONS .............................................................................................................. 4
1.2 PERFORMANCE CHARACTERISTICS ............................................................................. 5
1.3 PERFORMANCE CURVES ................................................................................................ 6
1.4 DIMENSIONAL DRAWING ................................................................................................. 7
1.5 WIRING DIAGRAMS .......................................................................................................... 8
2. SERVICE INFORMATION ......................................................................................................... 11
2.1 THE IMPORTANCE OF PROPER SERVICING ................................................................. 11
2.2 IMPORTANT SAFETY PRECAUTIONS ............................................................................ 11
2.3 SERVICE RULES ............................................................................................................. 12
2.4 ELECTRICAL PRECAUTIONS ......................................................................................... 13
2.5 SERIAL NUMBER AND BARCODE .................................................................................. 13
2.6 MAINTENANCE STANDARDS ......................................................................................... 14
2.7 TORQUE VALUES ............................................................................................................ 14
3. TROUBLESHOOTING ........................................................................................................... 15
3.1 GENERAL SYMPTOMS AND CAUSES ........................................................................... 15
3.2 HARD STARTING ............................................................................................................. 16
3.3 OIL ALARM ....................................................................................................................... 19
3.4 ENGINE STOPS RUNNING ............................................................................................. 19
3.5 ENGINE SPEED UNSTABLE ........................................................................................... 20
3.6 THROTTLE CONTROL SYSTEM ..................................................................................... 20
3.7 SMART THROTTLE .......................................................................................................... 21
3.8 LOW OR NO AC OUTPUT ............................................................................................... 21
3.9 NO DC OUTPUT ............................................................................................................... 22
3.10 NO PARALLEL OUTPUT ................................................................................................ 23
4. MAINTENANCE ..................................................................................................................... 25
4.1 MAINTENANCE SCHEDULE ........................................................................................... 25
4.2 CHECKING THE LOW OIL ALARM .................................................................................. 27
4.3 AIR CLEANER .................................................................................................................. 28
4.4 SPARK PLUG ................................................................................................................... 30
4.5 VALVE CLEARANCE ........................................................................................................ 31
4.6 FUEL TANK AND FILTER ................................................................................................. 34
4.7 FUEL PUMP
AND HOSES ................................................................................................ 36
5. EXHAUST SYSTEM ............................................................................................................... 37
5.1 MUFFLER ........................................................................................................................... 37
5.2 EXHAUST TUBE/SECONDARY AIR INJECTION VALVE .................................................. 38
5.3 SPARK ARRESTOR ........................................................................................................... 38
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