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Krone Swadro 810 User Manual

Krone Swadro 810
94 pages
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O r i g i n a l o p e r a t i n g i n s t r u c t i o n s
Rotary Swather
<v>T-Typ1</v>
Swadro 807
</v>
<v>T-Typ2</v>
Swadro 809
</v>
<v>T-Typ3</v>
Swadro 810
</v>
<v>T-Typ4</v>
Swadro 907
</v>
<v>T-Typ5</v></v>
<v>T-Typ6</v></v>
<v>T-Typ7</v></v>
<v>T-Typ8</v></v>
<v>T-Typ9</v></v>
<v>T-Typ10</v></v>
(
<v>T-abMasch.-Nr.</v>
from serial no.
</v>
: 829 360)
<v>T-Bestell-Nr.</v>
Order no.
</v>
: 150 000 030 06 en
<v>B-Titelbild</v> </v>
19.08.2011

Table of Contents

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Krone Swadro 810 Specifications

General IconGeneral
Number of Rotors2
Tine Arms per Rotor4
Transport Height3.99 m
Working DepthAdjustable
Required Hydraulic Connections1 x double-acting

Summary

EC Declaration of Conformity

Compliance with EU Machine Directive

Declares compliance with EC directive 2006/42/EC for machines.

Technical Document Authority

Managing Director authorized to compile technical documents.

Foreword

Machine Reference in Instructions

Specifies that the rotary rake is referred to as 'machine'.

Operating Instructions as Part of Machine

Highlights that the operating instructions are considered part of the machine.

Introduction to Rotary Swathers

Purpose of Use

Describes the intended use of the rotary rake for swathing cut crops.

Model Validity

Specifies the rotary rake series covered by these instructions.

Identification Plate Details

Location and importance of the machine's identification plate.

Information for Questions and Orders

Details required when inquiring about the machine or ordering parts.

Intended Use Specification

Defines the machine's exclusive use in agricultural work.

Technical Data Updates

Notes that technical data reflects the latest publication state.

Technical Specifications: Swadro 807

Technical Specifications: Swadro 809 / Swadro 810

Technical Specifications: Swadro 907

Safety

Introduction to Safety Devices and Warnings

Explains the machine's safety devices and hazard warning pictograms.

Identification of Hazard Warning Types

Defines 'Danger', 'Warning', and 'Caution' levels and their effects.

Safety Label Management

Procedures for re-ordering and affixing safety labels.

Position of Safety Stickers on Machine

Illustrates the locations of adhesive safety stickers on the machine.

Explanation of Safety Pictograms

Details the meaning of specific safety pictograms for safe operation.

General Information Labels on Machine

Illustrates locations and types of general information labels.

Symbols in Operating Instructions

Explains symbols used within the operating instructions.

Hazard Warning Identification and Effects

Reiterates identification of 'Danger', 'Warning', 'Caution' warnings.

Personnel Qualification and Training Requirements

Specifies required qualifications and training for machine operators.

Dangers Resulting from Non-Compliance with Safety

Lists hazards and consequences of not following safety instructions.

Safety-Conscious Work Practices

Provides advice on adopting safe working habits and procedures.

General Safety Rules for Operation and Transport

Comprehensive rules for safe operation, driving, and transport.

Safety Rules for External Power and Rolling Parts

Precautions for externally powered components and rolling hazards.

Hitched Implements Safety Guidelines

Guidelines for securing implements and observing load limits.

PTO Operation Safety

Essential safety rules for PTO shaft usage, installation, and operation.

Hydraulic System Safety Precautions

Safety measures for hydraulic system pressure, connections, and leaks.

Tyre Safety and Maintenance

Safety procedures for tyre fitting, pressure checks, and maintenance.

Maintenance Safety Precautions

General safety guidelines before performing maintenance tasks.

Safety for Power Transmission Lines

Precautions and safe distances when working near power lines.

Unauthorised Modifications and Inadmissible Operations

Prohibitions on modifications and guidelines for admissible operations.

Safety Instructions on the Machine

Importance and maintenance of safety instructions attached to the machine.

Commissioning

Danger: Incorrect Assembly Hazards

Hazards associated with improper machine assembly.

Danger: Unexpected Machine Movements

Hazards from unexpected machine movements during setup.

First Installation Procedure

Guidance on the initial installation of the device.

Preparations on Tractor

Adjusting Lower Suspension Arms

Procedure for adjusting the tractor's lower suspension arms.

PTO Shaft Installation

PTO Shaft Length Adjustment

Instructions for adjusting the length of the PTO shaft.

Tractor Lower Suspension Arm Height

Start-up Procedures

Danger: Assembling/Dismantling Machine Hazards

Hazards associated with assembling or dismantling the machine.

Mounting onto the Tractor

Steps for mounting the machine onto the tractor.

Danger: Tractor Support and Hitching Loads

Hazards from ignoring tractor support and hitching load limits.

Hydraulics Setup

Hydraulic Connection Safety

Safety instructions for connecting hydraulic lines.

Caution: Hydraulic System Soiling Prevention

Precautions to prevent contamination of the hydraulic system.

Connecting Hydraulic Lines

Lighting Connection Procedure

Connecting Electrical Controls

Install the PTO Shaft

Danger: Rotating PTO Shaft Hazards

Hazards associated with rotating PTO shafts and their installation.

Driving and Transport

Danger: Road Travel Conduct and Safety

Rules for safe road travel, driving conduct, and passenger limitations.

Danger: Road Travel with Passengers and Handling

Hazards during road travel involving passengers and machine handling.

Ensuring Correct Transport Lock Engagement

Verification of correct engagement for transport locks on the machine.

Operation

Warning: Prohibited Reverse Operation

Prohibits driving in reverse while the machine is in operation.

Overload Protection System

Explanation of star ratchet couplings for overload protection.

Transitioning to Working Position

Steps to move the machine from transport to working position.

Danger: Lowering Machine into Working Position

Hazards when lowering the machine into its working position.

Removing Tine Protections

Procedure for removing tine protections from the tine tips.

Lowering Rotor Arms into Working Position

Steps for lowering the rotor arms into the working position.

Adjusting Rear Swath Cloth (Specific Models)

Procedure for adjusting the rear swath cloth on Swadro 807/809/810.

Adjusting Swath Former Lengthwise and Height

Adjustments for swath former lengthwise and height.

Adjusting Front Swath Cloth (Swadro 810)

Procedure for adjusting the front swath cloth on the Swadro 810.

Adjusting Rear Swath Cloth (Swadro 907)

Procedure for adjusting the rear swath cloth on the Swadro 907.

Swath Former Accident Protection and Adjustments

Hazards and adjustments for the swath former.

Swiveling Tine Arms to Working Position

Steps to swivel tine arms into the working position.

Collapsible Tine Arm Operation

Specific procedures for machines with collapsible tine arms.

Moving Hoop Guards to Working Position

Procedure for moving hoop guards to their working position.

Adjusting Raking Height Mechanically

How to adjust raking height using a hand crank.

Adjusting Raking Height Electrically

Electrical adjustment of raking height using the control unit.

Control Unit Switch Functions

Explanation of the functions of switches on the control unit.

Travelling on an Incline Safety

Safety precautions and procedures for travelling on inclines.

Travelling and Drive Speed Guidelines

Recommendations for optimal travelling and drive speeds.

Switching to Transport Position

Steps to switch the machine from working to transport position.

Moving Hoop Guards to Transport Position

Procedure for moving hoop guards to their transport position.

Swiveling Tine Arms into Transport Position

Steps to swivel tine arms into the transport position.

Collapsible Tine Arm Transport Position

Specific procedures for positioning collapsible tine arms for transport.

Pushing Swath Cloth into Transport Position

Procedure for pushing the swath cloth into transport position.

Raising Rotor Arms to Transport Position

Steps to raise the rotor arms to the transport position.

Protecting Tine Tips in Transport

Procedure for protecting tine tips in transport or parked positions.

Switching Swath Configurations

Procedure for switching from one side swath to two individual swaths.

Parking the Machine

Detailed procedure for safely parking the machine.

Settings

Adjusting Rotor Running Gear Inclination

Adjusting transverse and longitudinal inclination of rotors.

Regulating Direction of Travel

Adjusting machine alignment relative to the tractor's direction.

Adjustable Throttles for Rotor Speed

Adjusting throttles to control rotor lowering speeds.

Maintenance

Special Safety Instructions for Maintenance

General safety precautions before performing maintenance tasks.

Compensation Springs Safety

Hazards and safety measures related to compensation springs.

Test Run Safety Precautions

Safety considerations and hazards during test runs.

Tightening Torques Specification

Table of tightening torques for various bolt sizes.

Tightening Torques for Countersunk Screws

Specific tightening torques for countersunk screws.

Testing and Retightening Screws on Tines

Procedure for testing and retightening tine screws.

Tyre Safety and Maintenance

Warning about incorrect tyre fitting and procedures for checking tyres.

Wheel Torque and Tyre Pressure

Specifications for wheel torque and tyre air pressure.

Replacing Tine Arms (Specific Models)

Procedure for replacing tine arms on Swadro 807/809/810.

Tine Arm Replacement Procedure and Notes

Detailed steps for tine arm replacement and critical notes.

Replacing Tine Arms (Swadro 907)

Procedure for replacing tine arms on Swadro 907.

Tine Arm Replacement Procedure (Swadro 907)

Detailed steps for tine arm replacement on Swadro 907.

Maintenance – Lubrication Chart Introduction

General introduction and safety for lubrication charts.

PTO Shaft Lubrication Schedule

Lubrication intervals and procedures for PTO shafts.

Lubrication Chart Overview

Note explaining the scope and representation of lubrication charts.

Lubrication Chart: Swadro 807/809/810

Visual guide to lubrication points for specific models.

Lubrication Chart: Swadro 907

Visual guide to lubrication points for Swadro 907.

Maintenance - Hydraulic System Safety

Safety procedures and warnings for hydraulic system maintenance.

Maintenance - Gearbox Information

Gearbox filling quantities, designations, and maintenance details.

Transfer Gearbox Oil Change

Procedure for changing oil in the transfer gearboxes.

Special Equipment

Danger: Unexpected Movements with Special Equipment

Hazards from unexpected machine movements during special equipment setup.

Tine Loss Safeguard Installation

Instructions for mounting the tine loss safeguard.

Chain for Height Restriction of Suspension Arms

Procedure for attaching chains to restrict suspension arm height.

Placing in Storage

Special Safety Instructions for Storage

General safety precautions for placing the machine in storage.

End of Harvest Season Procedures

Steps for cleaning and preparing the machine for storage.

Caution: Machine Placement on Blocks

Safety caution regarding placing the machine on blocks for storage.

Preparation Before New Season Start

Steps to prepare the machine before starting a new season.

Malfunctions - Causes and Remedies

Special Safety Instructions for Malfunctions

Safety precautions when addressing machine malfunctions.

Troubleshooting: Rotor Operation Issues

Causes and remedies for rotor not working neatly.

Troubleshooting: Forage Contamination

Causes and remedies for high levels of forage contamination.

Troubleshooting: Swath Width and Rotor Height

Causes and remedies for swath width and uneven rotor height.

Troubleshooting: Raking Height and Swath Transfer

Causes and remedies for raking height faults and swath transfer issues.

Appendix

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