TABLE OF CONTENTS
4
13.2 Adjusting the free travel of the
handbrake lever ............................... 84
13.3 Checking the brake discs .................. 84
13.4 Checking the front brake fluid level ... 85
13.5 Adding front brake fluid ................ 86
13.6 Checking the front brake linings ........ 87
13.7 Changing the brake linings of the
front brake ................................... 87
13.8 Checking the free travel of foot brake
lever ............................................... 90
13.9 Adjusting the basic position of the
foot brake lever ............................ 90
13.10 Checking the rear brake fluid level..... 91
13.11 Adding rear brake fluid ................. 91
13.12 Checking the brake linings of the
rear brake........................................ 93
13.13 Changing the brake linings of the
rear brake .................................... 93
14 WHEELS, TIRES ......................................... 96
14.1 Removing the front wheel .............. 96
14.2 Installing the front wheel .............. 97
14.3 Removing the rear wheel ............... 97
14.4 Installing the rear wheel ................ 98
14.5 Checking the tire condition ............. 100
14.6 Checking tire pressure .................... 100
14.7 Checking spoke tension .................. 101
15 ELECTRICAL SYSTEM ............................... 102
15.1 Removing the 12-V battery .......... 102
15.2 Installing the 12-V battery ........... 103
15.3 Charging the 12-V battery ........... 103
15.4 Changing main fuse ....................... 105
15.5 Removing the headlight mask with
the headlight ................................. 106
15.6 Installing the headlight mask with
the headlight ................................. 106
15.7 Changing the headlight bulb ........... 107
15.8 Changing the turn signal bulb ......... 107
15.9 Checking the headlight setting ........ 108
15.10 Adjusting the headlight range.......... 109
15.11 Changing the combination
instrument battery.......................... 109
16 COOLING SYSTEM .................................... 111
16.1 Cooling system .............................. 111
16.2 Checking the antifreeze and
coolant level.................................. 111
16.3 Checking the coolant level .............. 112
16.4 Draining the coolant ................... 112
16.5 Refilling with coolant .................. 113
16.6 Changing the coolant .................. 114
17 TUNING THE ENGINE............................... 116
17.1 Checking the throttle cable play ...... 116
17.2 Adjusting the throttle cable
play .......................................... 116
17.3 Carburetor tuning........................... 117
17.4 Carburettor – idle speed.................. 120
17.5 Carburetor – adjusting the idle
speed ........................................ 120
17.6 Ignition curve plug-in connector ...... 121
17.7 Changing the ignition timing map.... 121
17.8 Checking the basic position of the
shift lever...................................... 122
17.9 Adjusting the basic position of the
shift lever .................................. 122
17.10 Engine characteristic – auxiliary
spring ........................................... 123
17.11 Engine characteristic – adjusting
the auxiliary spring ..................... 123
18 SERVICE WORK ON THE ENGINE .............. 125
18.1 Emptying the carburetor float
chamber .................................... 125
18.2 Checking the gear oil level .............. 126
18.3 Changing the gear oil .................. 126
18.4 Adding the gear oil ..................... 127
19 CLEANING, CARE ..................................... 129
19.1 Cleaning the motorcycle ................. 129
19.2 Checks and maintenance steps for
winter operation............................. 130
20 STORAGE................................................. 131
20.1 Storage ......................................... 131
20.2 Preparing for use after storage......... 132
21 TROUBLESHOOTING ................................ 133
22 TECHNICAL DATA..................................... 135
22.1 Engine.......................................... 135
22.2 Engine tightening torques ............... 135
22.3 Carburetor..................................... 138
22.3.1 Carburetor tuning ................... 138
22.4 Capacities ..................................... 139
22.4.1 Gear oil..................................... 139
22.4.2 Coolant..................................... 139
22.4.3 Fuel ......................................... 139
22.5 Chassis ......................................... 139
22.6 Electrical system............................ 140
22.7 Tires............................................. 140
22.8 Fork.............................................. 140
22.9 Shock absorber.............................. 141
22.10 Chassis tightening torques .............. 141
23 SUBSTANCES .......................................... 144
24 AUXILIARY SUBSTANCES ......................... 146
25 STANDARDS ............................................ 148
26 LIST OF ABBREVIATIONS.......................... 149
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