KTM 690 LC4 2007 - Mounting the Shift Mechanism; Mounting the Starter Drive

6-6
Repair manual KTM 690 LC4 Art.-No. 3.206.045-E
Mounting the shift mechanism
– Mount the locking lever 1 with washer 2, sleeve 3 and spring 4,
lock the screw with Loctite 243 and tighten to 10 Nm.
– Press the locking lever away from the shift drum and mount the shift
lock 5.
NOTE: the flat areas on the shift lock are not symmetrical.
– Lock the screw
6 (AH 5 mm) on the shift lock with Loctite 243 and
tighten to 10 Nm.
– Mount the pre-assembled shift shaft
7 in the housing (remember to
include the stop disk), push back the shift rail
8 and allow to
engage in the shift lock.
– Mount the shift lever and shift through all gears while you turn the
main shaft; remove the shift lever again.
Mounting the starter drive
– Slide both needle bearings 9 onto the crankshaft.
– Mount the shaft key
bk.
– Mount the needle bearing
bl on the starter idler gear bearing bolt.
– Mount the freewheel gear
bm in the primary pinion bn, turning the
primary pinion in a clockwise direction (see photo), making sure it
does not jam.
4
3
1
2
1
5
6
7
8
9
bk
bl
bn
bm