KTM RC 200 User Manual

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13 BRAKE SYSTEM 116

L02135-11

–

Disconnect spring



–

Release nut



and use screw



to adjust the specified free travel



Guideline

Free travel at foot brake lever 3… 5 mm (0.12… 0.2 in)

Info

The range of adjustment is limited.

–

Hold screw



and tighten nut



–

Attach spring



Default Chapter5
- Table of Contents5
1 Means of Representation9
- Symbols Used9
- Formats Used10
2 Safety Advice11
- Use Definition11
- Degrees of Risk and Symbols12
- Tampering Warning12
- Safe Operation13
- Protective Clothing14
- Work Rules14
- Environment14
- Owner's Manual15
3 Important Notes16
- Manufacturer and Implied Warranty16
- Operating and Auxiliary Substances16
- Spare Parts, Accessories16
- Service17
- Figures17
- Customer Service17
4 View of Vehicle18
- View of Vehicle, Front Left (Example)18
- View of Vehicle, Rear Right (Example)20
5 Serial Numbers22
- Chassis Number22
- Type Label22
- Engine Number23
- Key Number23
6 Controls24
- Clutch Lever24
- Hand Brake Lever24
- Throttle Grip25
- Horn Button25
- Light Switch26
- High Beam Flasher Button26
- Turn Signal Switch27
- Emergency off Switch27
- Electric Starter Button28
- Ignition/Steering Lock28
- Locking the Steering29
- Unlocking the Steering29
- Opening the Filler Cap30
- Closing the Filler Cap31
- Seat Lock31
- Tool Set32
- Grab Handles32
- Passenger Footrests33
- Shift Lever33
- Foot Brake Lever34
- Side Stand35
7 Combination Instrument36
- Overview36
- Activation and Test37
- Warning Notes38
- Function Buttons41
- Indicator Lamps42
- Display43
- Filling Level Display in Fuel Tank44
- TRIP F Display45
- Coolant Temperature Indicator46
- Info Display47
- Riding Time/Average Speed Menu48
- Average Speed/Average Fuel Consumption 1 Menu48
- Average Fuel Consumption 1/Average Fuel Consumption 2 Menu49
- Average Fuel Consumption 2/Service Menu50
- Service/Range Menu51
- Range/Riding Time Menu52
- Total Distance Menu ODO53
- Distance Menu 1 TRIP 154
- Distance Menu 2 TRIP 254
- Setting Kilometers or Miles55
- Setting the Time56
- Adjusting the Shift Speed RPM 156
- Adjusting the Shift Speed RPM 257
8 Preparing for Use58
- Advice on First Use58
- Running in the Engine59
- Loading the Vehicle60
9 Riding Instructions62
- Checks and Maintenance When Preparing for Use62
- Starting63
- Starting off65
- Shifting, Riding65
- Applying the Brakes68
- Stopping, Parking70
- Transport71
- Refueling72
10 Service Schedule74
- Additional Information74
- Required Work74
- Recommended Work76
11 Tuning the Chassis77
- Adjusting the Spring Preload of the Shock Absorber77
- Adjusting the Shift Lever78
12 Service Work on the Chassis80
- Raising the Motorcycle with the Rear Wheel Stand80
- Taking the Motorcycle off of the Rear Wheel Stand80
- Raising the Motorcycle with the Front Wheel Stand81
- Taking the Motorcycle off of the Front Wheel Stand82
- Cleaning the Dust Boots of the Fork Legs83
- Removing the Front Rider's Seat85
- Mounting the Front Rider's Seat85
- Removing the Passenger Seat86
- Mounting the Passenger Seat86
- Checking for Chain Dirt Accumulation87
- Cleaning the Chain88
- Checking the Chain Tension89
- Adjusting the Chain Tension91
- Checking the Chain, Rear Sprocket, and Engine Sprocket94
- Removing the Battery Cover96
- Mounting the Battery Cover98
- Removing the Front Spoiler98
- Fitting Front Spoiler100
- Removing the Left Side Cover102
- Installing the Left Side Cover103
- Removing the Right Side Cover105
- Installing the Right Side Cover106
13 Brake System107
- Antilock Braking System (ABS) (RC 125)107
- Checking the Brake Discs108
- Checking the Brake Fluid Level of the Front Brake109
- Adding Front Brake Fluid110
- Checking the Front Brake Linings111
- Checking the Rear Brake Fluid Level112
- Adding Rear Brake Fluid113
- Checking the Rear Brake Linings115
- Checking the Free Travel of Foot Brake Lever116
- Adjusting the Free Travel of the Foot Brake Lever117
14 Wheels, Tires119
- Removing the Front Wheel119
- Installing the Front Wheel120
- Removing the Rear Wheel123
- Installing the Rear Wheel125
- Checking the Rear Hub Rubber Dampers129
- Checking the Tire Condition130
- Checking the Tire Air Pressure131
15 Electrical System133
- Removing the Battery133
- Installing the Battery134
- Recharging the Battery135
- Changing the ABS Fuses (RC 125)138
- Changing the Fuses of Individual Power Consumers140
- Changing the Low Beam Bulb143
- Changing the High Beam Bulb145
- Checking the Low Beam Headlight Adjustment146
- Checking the High Beam Headlight Adjustment147
- Adjusting the Headlight Range of the Low Beam148
- Adjusting the Headlight Range of the High Beam148
16 Cooling System149
- Checking the Coolant Level in the Compensating Tank150
- Checking the Antifreeze and Coolant Level152
- Correcting the Coolant Level in the Compensating Tank154
- Draining the Coolant155
- Filling/Bleeding the Cooling System156
17 Tuning the Engine159
- Checking the Play in the Throttle Cable159
- Adjusting the Play in the Throttle Cable160
- Checking the Clutch Lever Play160
- Adjusting the Clutch Cable Play161
18 Service Work on the Engine162
- Checking the Engine Oil Level162
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen162
- Adding Engine Oil165
19 Cleaning, Care167
- Cleaning the Motorcycle167
- Checks and Maintenance Steps for Winter Operation169
20 Storage171
- Preparing for Use after Storage172
21 Troubleshooting173
22 Blink Code176
23 Technical Data182
- Engine182
- Rc 200183
- Engine Tightening Torques185
- Capacities187
- Engine Oil187
- Coolant188
- Fuel188
- Chassis188
- Electrical System189
- Tires190
- Fork190
- Shock Absorber191
- Chassis Tightening Torques191
- Substances197
24 Substances200
- Auxiliary Substances200
25 Auxiliary Substances202
- Standards202
27 Index of Special Terms203
28 List of Abbreviations204
29 List of Symbols205
- Red Symbols205
- Yellow and Orange Symbols205
- Green and Blue Symbols205
- Index206

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KTM RC 200 Specifications

General

Displacement	199.5 cc
Transmission	6-speed
Fuel System	Electronic Fuel Injection
Rear Suspension	WP APEX Monoshock
Bore x Stroke	72 mm x 49 mm
Compression Ratio	11.5:1
Max Power	25 PS @ 10000 rpm
Max Torque	19.2 Nm @ 8000 rpm
Front Brake	300 mm disc
Rear Brake	230 mm disc
Fuel Tank Capacity	13.7 liters
Kerb Weight	160 kg
Front Suspension	WP APEX 43 mm Upside Down
ABS	Dual Channel
Tyre Front	110/70-17
Tyre Rear	150/60-R17
Ground Clearance	157 mm
Engine Type	Single Cylinder, Liquid Cooled