S-96
03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM
DIESEL ENGINE
Correcting Cylinder (Oversize)
1. When the cylinder is worn beyond the allowable limit, bore and
hone it to the specified dimension.
2. Replace the piston and piston rings with oversize ones.
Oversize : 0.25 mm (0.0098 in.)
NOTEQ
• When the oversize cylinder is worn beyond the allowable
limit, replace the cylinder block with a new one.
W1034448
Oversize cylinder
I.D.
Factory
spec.
D1503-M
V2003-M
V2003-M-BG
V2003-M-T-BG
83.250 to 83.272 mm
3.2776 to 3.2784 in.
D1703-M
D1803-M
V2203-M
V2403-M
V2403-M-T
D1803-M-DI
V2403-M-DI
V2403-M-DI-T
D1703-M-BG
V2203-M-BG
V2403-M-BG
87.250 to 87.272 mm
3.4351 to 3.4359 in.
Allowable
limit
D1503-M
V2003-M
V2003-M-BG
V2003-M-T-BG
83.420 mm
3.2843 in.
D1703-M
D1803-M
V2203-M
V2403-M
V2403-M-T
D1803-M-DI
V2403-M-DI
V2403-M-DI-T
D1703-M-BG
V2203-M-BG
V2403-M-BG
87.420 mm
3.4417 in.
Finishing
Hone to 2.2 to 3.0 μmRz
(0.000087 to 0.000118 in.Rz)
∇∇∇.
(1) Cylinder I.D. (Before Correction) (2) Cylinder I.D. (Oversize)