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Laars FT Series - User Manual

Laars FT Series
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Installation and Operation Instructions Document 1505
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call
the re department.
Installation and service must be performed
by a qualied installer, service agency, or gas
supplier.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualied in hot water boiler and heater installation and maintenance. Improper installation and/or operation
could create carbon monoxide gas in ue gases which could cause serious injury, property damage, or
death. Improper installation and/or operation will void the warranty.
AVERTISSEMENT
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion
ou pour éviter tout dommage matériel, toute
blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ou ni
d’autres vapeurs ou liquides inammables dans
le à proximité de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones dans le bâtiment vous vous
trovez.
Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le sservice des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualié
ou par le fournisseur de gaz.
Installation and Operation
Instructions for
Floor Standing, Modulating
Gas, Condensing, Combination Boiler
Model FTCF199N
199,000 BTU/h
Natural Gas (NG) - Factory Conguration
Propane Gas (LP) - Field-Convertible

Table of Contents

Other manuals for Laars FT Series

Questions and Answers

Summary

SECTION 1 Introduction

About this Installation Manual

Manual provides necessary information for installation, operation, and maintenance.

SECTION 2 Product Characteristics

Included in the Box

Lists all components included with the boiler for installation.

Model Nomenclature Explained

Explains how the model number identifies boiler characteristics.

Boiler Specifications

Technical Specifications Overview

Details technical specifications like input rate, water capacity, dimensions, materials, safety devices.

Boiler Dimensions

Physical Dimensions and Connections

Provides detailed physical dimensions and connection port sizes.

Boiler Component Identification

Names of Major Components

Identifies and lists all major components of the boiler with corresponding numbers.

Product Flow Paths

Central Heating Water Flow

Describes water flow during central heating operation.

Domestic Hot Water Flow

Describes water flow during domestic hot water production.

SECTION 3 Safety Regulations

Understanding Safety Symbols

Explains the meaning of DANGER, WARNING, CAUTION symbols used in the manual.

Pre-Operation Safety Checklist

Crucial safety instructions before operating the appliance.

Safety Precautions and Proper Use

Flammable Vapors Hazard Warning

Warns about the dangers of flammable liquids and vapors.

Water Damaged Appliance Safety

Safety advice regarding water-damaged components.

Pre-Operation Checks

Gas Leak Detection and Response

Steps to take if a gas leak is detected during operation.

Carbon Monoxide Poisoning Risk

Risks and precautions related to carbon monoxide.

SECTION 4 Installation

Location and Clearance Requirements

Specifies required clearances for installation and service access.

Service Access Clearance Warning

Emphasizes importance of clearances for maintenance.

Flooring and Leveling Guidelines

Floor Structure and Support Warning

Stresses the importance of a structurally sound and level installation surface.

Condensate Drainage Leveling Caution

Importance of a level location for proper condensate drainage.

Combustion Air Requirements

Combustion Air Intake from Room

Details requirements for drawing combustion air from the room.

Ducted Combustion Air Installation

Explains how to route combustion air using ducts.

Venting System Installation Notes

Venting System Support and Slope Instructions

Specifies requirements for venting system support and slope.

Acidic Condensate Handling Precautions

Addresses potential damage from acidic condensate and neutralizer use.

4.4 Venting (Exhaust)

Prohibition of Common Venting

Prohibits common venting of FT units with Category I appliances.

Prohibited Venting Material Warning

Prohibits specific types of PVC/CPVC for non-metallic venting.

General Location Guidelines

Vent System Installation Codes

Guidelines for vent system installation based on codes.

Direct Vent System Design

Boiler is designed as Direct Vent requiring outside air.

Vent Pipe Terminator Locations

Canadian Vent Termination Clearances

Clearances for vent pipe termination in Canada.

US Vent Termination Clearances

Clearances for vent pipe termination in the U.S.

Massachusetts Venting Requirements

Carbon Monoxide Detector Installation Mandate

Mandates installation of carbon monoxide detectors.

Required Vent Termination Signage

Requires specific signage for horizontally vented appliances.

Common Vent Test Procedures

Notice: Do Not Common Vent FT Units

Reiterates prohibition of common venting with Category I appliances.

Avis: Ne Pas Évent Commune FT Unités

French warning against common venting with Category I appliances.

Air Supply and Vent Connections

Vent and Air Pipe Lengths

Maximum vent and air pipe lengths with deductions for elbows.

Direct Venting Installation Details

Details direct venting connections and requirements.

Indoor Combustion Air

Indoor Combustion Air Guidelines

Guidelines for providing combustion air from inside the installation space.

Vent and Air Pipe Termination

Instructions for terminating vent and air pipes.

Horizontal Vent Termination

Direct Vent Sidewall Termination

Diagrams and requirements for sidewall vent termination.

Concentric Vent Termination

Concentric Vent Termination Options

Details concentric vent termination for horizontal and vertical setups.

4.10.1 Concentric Venting Systems

Approved Heat-Fab SC Venting Components

Lists approved Heat-Fab SC series concentric venting components.

Approved Duravent PolyPro Venting Components

Lists approved Duravent PolyPro concentric venting components.

Concentric Stainless Steel Venting Installation

Concentric Venting Assembly Process

Step-by-step process for assembling a new concentric stainless steel venting system.

Stainless Steel Venting with Existing Systems

Integrating Existing Stainless Steel Venting

Process for integrating with existing stainless steel venting.

Duravent PPS Concentric System Installation

Duravent PPS Venting Assembly Process

Step-by-step process for installing Duravent PPS concentric system.

Duravent PPS to Heat-Fab Venting Connection

Vent Terminal Extension Warning

Warning about inappropriate vent terminal extensions for condensing boilers.

Flexible Chimney Liner Venting

Flexible Chimney Liner Venting Guide

Instructions for using flexible chimney liners for venting.

Gas Supply and Piping Requirements

Gas Ignition Hazard Warning

Warning about the dangers of gas ignition.

Gas Line Shut Off Valve Details

Illustration and details of the gas line shut-off valve.

Gas Piping Layouts

Suggested Natural Gas Piping Layout

Diagram showing suggested gas piping layout for natural gas.

Suggested Propane Gas Piping Layout

Diagram showing suggested gas piping layout for propane gas.

Gas Supply Pressure Monitoring

Offset Adjustment Procedure

Instructions for adjusting gas pressure with a combustion analyzer.

Adjusting Combustion Settings

Installer Responsibility for Combustion Settings

Warning about installer's responsibility for combustion settings.

High Altitude Installation Adjustments

High Altitude Installation Procedure

Instructions for setting the boiler for high altitudes.

Natural Gas to Propane Conversion

Gas Conversion Kit Installation Warning

Warning about proper installation of gas conversion kit.

System Control Setting Parameters

Lists system control settings and parameters.

4.16 Plumbing Guidelines

External Plumbing Connection Guidelines

Guidelines for connecting external plumbing and water lines.

Scalding Risk and Anti-Scald Valve

Warning about scalding risk and anti-scald valve installation.

DHW Piping and Recirculation

DHW Piping and Recirculation Diagram

Diagram and details for DHW piping and recirculation.

DHW Recirculation Pump Wiring

DHW Recirculation Pump Wiring Diagram

Wiring diagram for DHW recirculation pump control.

Zoning with Zone Valves

Zone Valve System Explanation

Explains zoning systems using zone valves.

Zone Valve System Wiring

Zone Valve System Wiring Diagram

Wiring diagram for zone valve systems with optional high temp zone.

Zoning with a Single Pump

Single Pump Zoning and Thermostat Wiring

Describes zoning with a single pump and thermostat wiring.

Single Pump System Wiring

Single Pump System Wiring Diagram

Wiring diagram for a single pump system.

Zoning with Multiple Pumps

Multiple Pump Zoning Explanation

Explains zoning systems using multiple pumps.

Multiple Pump System Wiring

Multiple Pump System Wiring Diagram

Wiring diagram for a multiple pump system.

Pressure Relief Valve Installation

Pressure Relief Valve Rating Warning

Warning about correct pressure relief valve ratings.

Pressure Relief Valve Selection Guidelines

Guidelines for selecting pressure relief valves based on BTU/H rating.

Disposal of Condensate

Condensate Drainage Requirement

Requirement for condensate drainage on Category II & IV boilers.

Acidic Condensate Handling Precautions

Precautions regarding acidic condensate and potential pipe damage.

DHW Flow Restrictor Maintenance

Flow Restrictor Cleaning Safety Warning

Safety warning before cleaning flow restrictor and filter.

Electrical Wiring Connections

Electrical Installation and Grounding Warning

Warning about proper electrical installation and grounding.

Electrical Shock Hazard Safety

Safety warning regarding electrical shock hazard.

Electrical Wiring Connections (Continued)

Dip Switch Configuration

Explains the function and setting of dip switches.

System Control Settings

Lists various system control settings and parameters.

Control Board Electrical Diagram

Control Board Wiring Diagram

Detailed electrical diagram of the control board.

Ladder Diagram for Controls

Ladder Diagram Explanation

Provides a ladder diagram for electrical control logic.

Electrical Connections Table

Connector Pin Assignments

Lists various connectors and their pin assignments.

Electrical Connections Table (Continued)

Connector Pin Assignments Continued

Continues listing connectors, pin assignments, and descriptions.

SECTION 5 Control Display and Operation

Control Dial and Button Functions

Explains the functions of control dial and buttons.

LCD Display Overview

LCD Icons and Display Elements

Describes the icons and display elements on the LCD.

Operating Mode Display

Information Shown in Operating Mode

Details the information displayed in operating mode.

Status Display Mode Navigation

Accessing Status Display Parameters

How to access and view status display parameters.

DHW Set Point Adjustment

Changing DHW Temperature Set Points

How to change domestic hot water set points.

Scalding Danger Warning

Danger of scalding from high water temperatures.

Central Heat Set Point Adjustment

CH Set Point Change Mode

How to change central heating set points.

Storage Mode Operation

How to activate and use storage mode.

Installer Parameter Adjustment

Procedure for Changing Installer Parameters

Procedure for accessing and changing installer parameters.

Low Temperature Heating Warning

Warning regarding adjustments for low temperature heating.

Installer Parameters Reference

Error History Parameter (EH)

History fault code display.

Clear Error History Parameter (CE)

Clears the error history buffer.

Heat Storage Function Parameter (St)

Controls heat storage function ON/OFF.

Heating Max Temperature Parameter (cH)

Sets the maximum heating temperature.

Heating Min Temperature Parameter (cL)

Sets the minimum heating temperature.

Hot Water Max Temp Parameter (dH)

Sets the maximum hot water temperature.

High Elevation Mode Parameter (HA)

Sets the boiler for high altitude operation.

Installer Parameters Reference (Continued)

Pump Test Mode Parameter (AP:cP)

Sets boiler pump purge time.

DHW Recirculation Mode Select (SA)

Selects DHW recirculation operation mode.

Hybrid Off Firing Rate (HF)

Sets hybrid mode firing rate for DHW priority.

Hybrid On Firing Rate (Hn)

Sets hybrid mode firing rate for CH + DHW.

Outdoor Reset Adjustment

Outdoor Reset Temperature Curve

Varies set point based on outdoor temperature using a graph.

External Set Point Temperature Control

Controls set point temperature via 0-10V DC signal.

Error Mode Display

Error Code Display and Status

Displays error codes and communication status.

SECTION 6 Error Codes

Error Code Troubleshooting Tables

Lists error codes, descriptions, and possible remedies.

Error Codes and Corrective Actions

Error Code Descriptions and Remedies

Continues listing error codes and their corrective actions.

Error Codes and Possible Remedies

Continued Error Code Remedies

Continues listing error codes and their possible remedies.

Fault Tree Analysis

Flame Detection Fault Tree

Fault tree analysis for flame detection issues.

Fault Tree Analysis (Continued)

Gas Detection Fault Tree

Fault tree analysis for gas detection issues.

Sensor Fault Tree Analysis

Fault tree for sensor-related issues.

SECTION 7 Trouble Shooting

Diagnostic Questions and Answers

Lists common questions and diagnostic answers for troubleshooting.

Suggested Corrective Actions

Troubleshooting: No Display, Blower Running

Corrective actions for no display but blower running.

Troubleshooting: No Display, No Operation

Corrective actions for no display and no operation.

Suggested Corrective Actions (Continued)

Temperature Sensor Faults

Troubleshooting for temperature sensor faults.

Flame Detection Faults

Troubleshooting for flame detection faults.

Blower Operation Faults

Troubleshooting for blower operation faults.

Ignition Sequence Faults

Troubleshooting for ignition sequence faults.

Gas Valve Faults

Troubleshooting for gas valve output circuit faults.

SECTION 8 Maintenance

Annual Startup and General Maintenance

Procedures for annual startup and general maintenance.

Preventative Maintenance Warnings

Warning about removing contaminants and calling service.

Boiler Component Maintenance

Air Vent Maintenance Checks

Instructions for checking and maintaining the air vent.

Burner Exterior Cleaning

Instructions for cleaning the burner exterior.

Flushing the Combination Boiler

DHW Heat Exchanger Flushing Procedure

Procedure for flushing the DHW heat exchanger.

Draining and Cleaning Procedures

Boiler Water Filter Draining and Cleaning

Steps for draining and cleaning the boiler's water filter.

Freeze Protection Recommendations

Recommendations for freeze protection in cold areas.

SECTION 9 Installation Check

Installation Quick View Checklist

A quick checklist before and during installation.

Pre-Installation Checks

Checks to perform before starting installation.

Water Piping Installation Guidelines

Guidelines for installing water piping.

Final Installation Checklists

Installation Conditions Checklist

Checklist for installation conditions.

Gas Pipe Installation Checklist

Checklist for gas pipe installation.

Air;Vent Pipe Installation Checklist

Checklist for air and vent pipe installation.

Condensate Drain Installation Checklist

Checklist for condensate drain installation.

DIP Switch Setting Checklist

Checklist for setting DIP switches.

Power Supply Connection Checklist

Checklist for power supply connection.

Pressure Relief Valve Checklist

Checklist for pressure relief valve installation.

Burner Flame Inspection Checklist

Checklist for burner flame inspection.

SECTION 10 Parts List and Illustrations

FTCF199 Casing Assembly Diagram

Exploded view illustration of the casing assembly.

FTCF199 Tank and Water Pipe Assembly Diagram

Tank and Water Pipe Assembly Diagram

Illustration of the tank and water pipe assembly.

FTCF199 Heat Exchanger Assembly Diagram

Heat Exchanger and Tank Assembly Diagram

Illustrations of heat exchanger and tank components.

FTCF199 Fan and Gas Valve Assembly Diagram

Fan and Gas Valve Assembly Diagram

Illustration of the fan and gas valve assembly.

FTCF199 Accessory Items List

List of Accessory Items and Part Numbers

Lists all available accessory items and their part numbers.

Manual Notes

Product and Service Video Resources

QR codes and links for product and service videos.

Laars FT Series Specifications

General IconGeneral
ModelFT Series
CategoryBoiler
Fuel TypeNatural Gas or Propane
Heat Exchanger MaterialStainless Steel
BrandLaars
EfficiencyUp to 95%
Boiler TypeCondensing
VentingPVC or CPVC
Water ContentVaries by model
WeightVaries by model
DimensionsVaries by model
Input Range50, 000 to 299, 000 BTU/h

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