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Lennox Core Unit Controller

Lennox Core Unit Controller
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1
LENNOX
®
CORE UNIT CONTROLLER
SETUP GUIDE
508111-01
5/2021
Supersedes 3/2021
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss
of life.
Installation and service must be performed by a licensed professional HVAC installer (or equivalent) or service agency
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Do you have a question about the Lennox Core Unit Controller and is the answer not in the manual?

Lennox Core Unit Controller Specifications

General IconGeneral
Product TypeHVAC Controller
CompatibilityLennox HVAC Systems
Input Voltage24 VAC
Operating Temperature-40°F to 158°F (-40°C to 70°C)
Communication ProtocolBACnet, Modbus
Humidity Range5% to 95% RH, non-condensing

Summary

WARNING

CORE Unit Controller Overview

Lennox CORE Service App Requirements

Specifies minimum system requirements for the Lennox CORE Service App on Android and iOS devices.

CORE Unit Controller Additional Features

Details features like 7-segment display, SmartWire system, BACnet IP, Ethernet switch, and USB port functionality.

Configurable Sequences of Operation

Lists various configurable cooling and heating sequences, including VAV, economizer, and dehumidification.

Component Protection and Safeguards

Outlines built-in protections like compressor time-off delay, safety switch inputs, and smoke alarm modes.

Control Methods and Interfaces

Describes supported control methods like DDC, thermostats, BACnet, LonTalk, and various sensor inputs.

CORE Unit Controller Connections and Locations

Thermostat Common Isolation

Explains the TSTAT_COM jumper for isolating thermostat sensor commons.

Humidistat Common Isolation

Explains the HMD_COM jumper for isolating humidistat sensor commons.

W4 Control USB Interface

Describes the USB interface on the W4 control for service, reports, and firmware updates.

S-Bus (SmartWire) Connection

Details the S-Bus (SmartWire) connection, an R485 network interface.

Modbus Connection

Explains the Modbus connection via TIA-485 serial for multi-component communication.

CORE Unit Controller LED Indicators

Refers to LED indicators for status codes, with a note to see a specific page for details.

Local Interface Indicators and Controls

LED Operation Indicators Table

Details the status, indication, and meaning of various LEDs on the CORE Unit Controller.

Push Buttons and Heart Beat Diagram

Illustrates the push buttons (Test, Reset) and the Heartbeat LED on the local interface.

Seven Segment LED Status Codes Table

Lists status codes displayed on the seven-segment LED and their definitions.

W4 Wireless Controller Interface

W4 Controller Interfaces Diagram

Diagram showing connections, buttons (Pair, Reset, Cloud/IP), and LEDs on the W4 controller.

Cloud Firmware Updates

Explains how firmware updates are handled via the cloud, including requirements and process.

Supported Network Types Table

Lists supported network types: LON, BACNET, LCONN, RTU.

Unit Operation Overview

Provides an overview of unit operation, configuration, and data reading.

CORE Service App Menu Overview

CORE Service App Menu Structure

Visual representation of the CORE Service App menu navigation for Setup, Data, Service, and Settings.

Pairing CORE Service App

Step-by-step guide on how to pair the CORE Service App with the CORE Unit Controller.

System Overview - Room Sensor Mode

Focuses on zone temperature, RH, and current operating modes in room sensor mode.

Room Sensor Mode Overview Emphasis

Focuses on zone temperature, RH, and current operating modes in room sensor mode.

Room Sensor Mode Parameters

Lists parameters displayed in the system overview, including temperatures, setpoints, and status.

Room Sensor Mode Additional Settings

Lists various settings that can be configured within room sensor mode.

Active Alarms

General Menu and User Preference

CORE Service App RTU Menu

RTU Setup Menu

Covers the setup process, including date/time, RTU name, model number, and configuration IDs.

Model Number Configuration

Explains how to configure the model number based on unit specifications.

Configuration ID 1 Settings

Details the settings for Configuration ID 1, covering outdoor air control, smart airflow, and network modules.

Configuration ID 2 Settings

Install Menu Navigation

Install Menu Flowchart

Flowchart illustrating the navigation through the Install menu for unit setup and configuration.

BACnet MSTP Menu Structure

BACnet MSTP Menu Flowchart

Flowchart detailing the setup and configuration options for BACnet MS/TP network integration.

BACnet IP Menu Structure

BACnet IP Menu Flowchart

Flowchart outlining the setup and configuration for BACnet IP network integration.

LonTalk Menu Structure

LonTalk Menu Flowchart

Flowchart detailing the configuration and setup options for LonTalk network integration.

S-Bus Menu Structure

S-Bus Menu Flowchart

Flowchart illustrating the setup and configuration options for S-Bus network integration.

Stand-Alone RTU Menu Structure

Stand-Alone RTU Menu Flowchart

Flowchart for configuring the unit in Stand-Alone RTU mode.

Wireless Sensor Network Setup

Wireless Sensor Network Setup Flowchart

Flowchart for setting up and provisioning wireless sensors within the network.

CloudIP Configuration Menu

CloudIP Configuration Flowchart

Flowchart for configuring cloud and IP connectivity for the unit.

Test and Balance Procedures

Motorized Outdoor Air Damper Test Menu

Flowchart for testing and balancing motorized outdoor air dampers.

Economizer Temperature Test Menu

Flowchart for testing economizer operation using temperature settings.

Economizer Global Menu Structure

Economizer Global Menu Flowchart

Flowchart for testing economizer operation in global mode.

Economizer Enthalpy Menu Structure

Economizer Enthalpy Menu Flowchart

Flowchart for testing economizer operation in single or dual enthalpy modes.

Data Management

Alarm History

Describes how active and past alarm codes are displayed and managed by the application.

Data Trending

Explains the internal storage and user-friendly format for trended data for troubleshooting.

Factory Configuration Data

Factory Menu Flowchart

Flowchart showing the display of software version, RTU description, and configuration IDs.

Component Runtimes

Runtimes Menu Flowchart

System Data, Sensors, and Outputs

System Data Menu Flowchart

Flowchart detailing system inputs (local, network) and outputs (compressor, fans, etc.).

Service and Testing

Component Testing Procedures

Describes how to perform tests on cooling/heating stages, blower, damper, and outdoor fans.

Component Test Menu Flowchart

Flowchart illustrating the navigation for performing component tests.

Reporting Functions

Report Menu Flowchart

Flowchart showing options for generating and saving service reports, system logs, and profiles.

Advanced Control Options

Advanced Control Menu Flowchart

Flowchart for advanced control functions like remote reset, clear delays, and controller lockout.

Firmware Update Procedures

Manual Firmware Update

Details how to search for, download, and install firmware updates from the cloud or USB.

Automatic Firmware Update

Explains the option for automatic cloud updates and the status of firmware installation.

Firmware Update Menu Flowchart

System Settings

RTU Options Configuration

Covers settings for blower, damper, dehumidifier, power exhaust, and general parameters.

RTU Options Flowchart (Blower, Damper, Dehumidifier)

Flowchart detailing RTU option settings for blower, damper, and dehumidifier configurations.

Power Exhaust and Edit Parameter Settings

Power Exhaust and Edit Parameter Flowchart

Flowchart for configuring power exhaust and editing various system parameters.

New Unit Setup and Install

Install Menu Flowchart

Flowchart illustrating the steps for unit installation and configuration.

Special Equipment Configurations

Thermal Protection Switches

Explains the function and operation of thermal protection switches and associated alarms.

Blower Operation with Occupancy

Describes how network occupancy signals affect blower operation and ventilation.

Blower Operation Modes Table

Details the descriptions for different OCC Blower Modes like AUTO CYCLES and ON-CONTINUOUS.

BACnet Occupancy Objects Table

Lists BACnet occupancy objects and their corresponding values for various inputs.

LonTalk Occupancy Objects Table

Blower Operation Schedule Table

Enabling and Configuring Economizer

Economizer Damper Feedback Calibration

Step-by-step procedure to calibrate the economizer damper feedback for closed and open positions.

Damper Operation During Free Cooling

Describes operating profile options for the economizer damper during free cooling.

Free Cooling Compressor Lockout and Low Ambient

Outdoor Air Suitability for Free Cooling

Explains how the controller displays outdoor air suitability for free cooling.

Enthalpy Set Point Configuration

Details the enthalpy set point setting for single enthalpy free cooling mode.

Enthalpy Sensor Output Chart

Chart showing the approximate enthalpy sensor output at various temperatures and humidity levels.

Economizer Checkout Procedures

Economizer Output Voltage Check

Procedure to check the economizer output voltage for damper operation.

Output Voltage Check Procedure

Procedure to check output voltage for damper position control.

Single Enthalpy Operation

Details the operation of the economizer in single enthalpy mode.

Dual Enthalpy Mode of Operation

Details the operation of the economizer in dual enthalpy mode.

All Temperature Modes of Operation

Describes economizer damper operation across various temperature modes.

Global Modulating Mode Operation

Measure Enthalpy Sensor Current

Diagram showing how to measure current from enthalpy sensors A7 and A62.

TMP Mode Resistor Values Table

Table providing resistor values for simulating temperatures in TMP mode.

Demand Control Ventilation (DCV)

Default Demand Control Ventilation Operation

DCV Default Operation Chart

Chart illustrating the default damper position based on CO2 levels for DCV.

DCV Maximum and Minimum Damper Settings

Set Point Control Option

Determining Indoor Air Quality Inputs

BACnet Configuration and Termination

Daisy-Chained Network Termination

Diagrams illustrating correct termination for daisy-chained BACnet networks.

Abbreviations

Abbreviations Table

A comprehensive list of abbreviations used throughout the document with their definitions.

Parts and Kits

Parts and Kits Table

Lists available parts and kits for the CORE Unit Controller, including catalog numbers.

Service Report Example

System Alarms

Phase and Voltage Detection Alarms

Explains how the controller detects and alarms for incorrect phase, voltage, or frequency.

Service Relay Alarms

Describes alarms that result in the closure of service relay contacts (DO1).

CORE Controller Alarm and Event Codes

Comprehensive table listing alarm codes, display messages, and event actions.

Alarm and Event Codes Table

Comprehensive table listing alarm codes, display messages, and event actions.

CORE Control System Unit Parameters

Unit Parameters Table

Detailed table listing control parameters, their descriptions, min/default/max values, and units.

CORE Controller Inputs and Outputs

CORE Unit Controller (A55) IO Details

Details the inputs and outputs for the CORE Unit Controller (A55), referencing specific connectors.

J304 S-Bus Connector Pinout

Pinout and signal descriptions for the J304 S-Bus connector.

J299 Digital Input Pinout

Pinout and signal descriptions for the J299 Digital Input connector.

Connector Pinouts

J297 TSTAT Inputs and Service Relays Pinout

Pinout and signal descriptions for the J297 TSTAT inputs and service relays connector.

J298 Analog Sensors Pinout

Pinout and signal descriptions for the J298 Analog Sensors connector.

J378 Duct Sensors Pinout

Pinout and signal descriptions for the J378 Duct Sensors connector.

Connector Pinouts

J379 Ultra Condenser Pinout

Pinout and signal descriptions for J379, related to ultra condensers.

J380 Smart Air Pinout

Pinout and signal descriptions for J380, related to smart air.

J381 Blower and Fan Speed Pinout

Pinout and signal descriptions for J381, related to indoor blower and outdoor fan speed.

J382 Evaporator Pinout

Pinout and signal descriptions for J382, related to evaporators.

Connector Pinouts

J383 Ultra Evaporator Pinout

Pinout and signal descriptions for J383, related to ultra evaporators.

J384 Economizer Pinout

Pinout and signal descriptions for J384, related to the economizer.

Connector Pinouts

J385 Condenser Pinout

Pinout and signal descriptions for J385, related to condensers.

J386 Refrigerant Loss Detection Pinout

Pinout and signal descriptions for J386, related to refrigerant loss detection.

J387 Options Pinout

Pinout and signal descriptions for J387, related to various options.

J388 Pressure Switches Pinout

Pinout and signal descriptions for J388, related to pressure switches.

Connector Pinouts

J389 Compressor Pinout

Pinout and signal descriptions for J389, related to compressors 1 and 2.

J390 Relay Pinout

Pinout and signal descriptions for J390, related to relays.

J391 Compressor Stage Pinout

Pinout and signal descriptions for J391, related to compressor 2-stage.

J392 Blower Pinout

Pinout and signal descriptions for J392, related to the blower.

Connector Pinouts

J393 Gas Heat Pinout

Pinout and signal descriptions for J393, related to gas heat.

J393 Electric Heat Pinout

Pinout and signal descriptions for J393, related to electric heat.

J394 ReHeat Pinout

Pinout and signal descriptions for J394, related to reheat.

J388 C Box Pinout

Pinout and signal descriptions for J388, related to the C Box.

Connector Pinouts

J395 Power In Pinout

Pinout and signal descriptions for J395, related to power input.

J358 Modbus vs Compressor Pinout

Pinout and signal descriptions for J358, related to Modbus and compressors.

J413 Modbus Pinout

Pinout and signal descriptions for J413, related to Modbus communication.

Connector Pinouts

P397 Compressor Fans Pinout

Pinout and signal descriptions for P397, related to compressor fans.

P398 Compressors 3 and 4 Pinout

Pinout and signal descriptions for P398, related to compressors 3 and 4.

Connector Pinouts

P399 Pressure Switches Pinout

Pinout and signal descriptions for P399, related to pressure switches.

P400 24 VAC Pinout

Pinout and signal descriptions for P400, related to 24VAC power.

P401 Evaporator Pinout

Pinout and signal descriptions for P401, related to evaporators.

P402 Ultra Evaporator Pinout

Pinout and signal descriptions for P402, related to ultra evaporators.

P403 Options Pinout

Pinout and signal descriptions for P403, related to various options.

P404 Condenser Pinout

Pinout and signal descriptions for P404, related to condensers.

DSI Board (A3) Information

J406 DSI Board Pinout

Pinout and signal descriptions for J406, related to the DSI Board (A3) and M4 Control.

C4 Control Jacks and Plug Part Numbers

Motor Versions Pinout

J374 Motor Versions Pinout

Pinout and descriptions for J374, detailing different motor versions.

Connector Pinouts

J10 GV1 (S18) Pinout

Pinout and signal descriptions for J10, related to GV1 and S18.

J408 GV1 (S47) Pinout

Pinout and signal descriptions for J408, related to GV1 and S47.

J412 Modbus 2 Pinout

Pinout and signal descriptions for J412, related to Modbus 2.

J411 Modbus 1 Pinout

Pinout and signal descriptions for J411, related to Modbus 1.

Connector Pinouts

J407 S10 and S21 Pinout

Pinout and signal descriptions for J407, related to S10 and S21.

DSI Control Jacks and Plugs Part Numbers

W4 Control Overview

W4 Control Components Diagram

Diagram showing the components of the W4 Control unit, such as Wi-Fi, Ethernet, USB, and BACnet.

Quick Start Guide

Quick Start Guide Caution

Important cautions to observe before and during the quick start procedures.

Wiring Diagrams

Wiring Diagram Part 1

Illustrates the wiring connections for various components and control boards.

FCC Compliance Statement

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