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McQuay MicroTech 200 Series

McQuay MicroTech 200 Series
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Operating Manual OM 200MICRO
Group: Chiller
Part Number: 585515Y
Effective: April 2000
Supersedes: OM125
© 1999 McQuay International
200-Series MicroTech Control Panel
For Centrifugal Chillers
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McQuay MicroTech 200 Series Specifications

General IconGeneral
BrandMcQuay
ModelMicroTech 200 Series
CategoryChiller
LanguageEnglish

Summary

Introduction

Installation Precautions

Safety and environmental guidelines for installation.

Temperature and Humidity Considerations

Operating environment specifications for the controller.

General Description

Control Panel Layout

Diagram of major component locations on the control panel.

Component Description

Microprocessor Control Board (MCB1)

Core electronic hardware for monitoring and unit control.

Pre-Start Checkout Procedure

Essential steps before initial chiller operation.

Control Panel Power-Up

Initial power sequence and status LED indicators.

Display Contrast Adjustment

Adjusting screen readability for optimal viewing.

Digital Output Board Functionality

Controls external devices like compressor and fans.

AnalogDigital Input Board (ADI)

Receives and processes sensor input signals.

Analog Output Board (AOX)

Optional Analog Output Signals

Provides variable voltage for field devices.

Signal Converter Board

Guardistor Board

Power Transformers

KeypadDisplay Operation

Keypad and Display Overview

Primary operator interface for monitoring and control.

Category Group Navigation Keys

Quick access to main menu categories.

Status Key Functionality

Displays unit operating conditions and information.

Control Key Functionality

Accesses and adjusts unit control parameters.

Alarm Key Functionality

Retrieves current and historical fault data.

Switch Key Functionality

Toggles between related status and control items.

Menu and Item Navigation Keys

Scrolls through menus and specific data items.

Action Group Keys

Modifies parameters or clears fault conditions.

Keypad Password Security

Protects setpoints and parameters from unauthorized changes.

Quick Access Shortcuts

Direct access to frequently used operational menus.

Menu Structure and Navigation

Displaying Setpoints and Conditions

Navigating menus to view operational data.

Changing Setpoints and Values

Process for modifying unit parameters.

Display Screen Layout

Understanding the format of displayed information.

MicroTech Status Menus

Unit Status Overview (Menu 1)

Displays current unit operating conditions.

Water Temperatures Menu (Menu 2)

Shows evaporator and condenser water temperatures.

Refrigerant TempsPress Menu (Menu 3)

Monitors refrigerant states and pressures.

Motor Amps Menu (Menu 4)

Displays compressor motor current and load.

Oil Temperature Menu (Menu 5)

Monitors oil sump temperature and feed pressure.

Pump Status Menu (Menu 6)

Indicates evaporator and condenser pump operation.

Tower Status Menu (Menu 7)

Shows cooling tower fan and bypass valve status.

Operating Hours Menu (Menu 8)

Records compressor and pump run hours.

Network Status Menu (Menu 9)

Monitors master/slave communication status.

Auto Logging Menu (Menu 10)

Records data at peak load times for analysis.

Control Menu Description

Control Mode Selection (Menu 11)

Sets operational mode: Auto, Manual, Service.

Leaving Evaporator Set Points (Menu 12)

Adjusts chilled water set points and reset parameters.

Motor Amp Set Points (Menu 13)

Configures motor amperage limits and soft load.

Set Time and Date (Menu 14)

Essential for scheduling and proper operation.

Schedule Configuration (Menu 15)

Defines daily and weekly operating schedules.

Holiday Date Setup (Menu 16)

Configures special operating days and times.

Timer Settings (Menu 17)

Configures start-delay and recirculation timers.

Pump Set Points (Menu 18)

Configures pump selection and lead/lag logic.

Cooling Tower Control (Menu 19)

Manages cooling tower fan staging based on temp.

Tower Valve Control (Menu 20)

Manages cooling tower bypass valve operation.

Oil Set Points Configuration (Menu 21)

Sets oil feed and pressure parameters.

Alarm Set Points Configuration (Menu 22)

Defines alarm thresholds for various parameters.

Lead Lag Setup (Menu 23)

Configures dual chiller lead/lag control logic.

Service Menu Options (Menu 24)

Settings for manual loading and calibration.

Service Testing Procedures (Menu 25)

Checks outputs and calibrates transducers.

Basic Chiller Setup

Unit Setup Configuration (Menu 26)

Configures unit type, network, and sensors.

Alarm Menus Description

Current Alarm Display (Menu 27)

Shows active and recent alarms with conditions.

Alarm Buffer #1 (Menu 28)

Stores previous alarm data for troubleshooting.

Alarm Output Configuration (Menu 36)

Controls alarm relay reporting for warnings, problems, faults.

Message Board Functionality (Menu 37)

Allows posting messages via a connected computer.

MasterSlave Setup

Unit Setup for MasterSlave (Menu 26)

Configures network hierarchy and communication ports.

Lead Lag Setup for Network (Menu 23)

Configures lead/lag control between chillers.

Alarms Overview

Warning Alarms

Conditions that do not affect immediate chiller operation.

Problem Alarms

Conditions requiring overrides to keep unit online.

Faults

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