Multitest 0.5d, 1d & 2.5d
Service and Repair Manual
1. Contents
1. Contents ............................................................................................ 2
2. Change History ................................................................................. 3
3. Warnings and Cautions ..................................................................... 4
4. Latest firmware version: - I : V1.01-03 M : V1.01-02 ....................... 5
5. Firmware release notes ..................................................................... 5
6. Visual Identification of Motor Type .................................................... 6
7. Preparation for working inside the base casting ................................ 7
8. Transformer removal and Replacement Parvalux ............................. 9
9. Transformer removal and Replacement Dunker ............................. 10
10. Rear Panel & Mains Filter Replacement Parvalux .......................... 11
11. Mains Filter Replacement Dunker ................................................... 13
12. Rear Panel Replacement Dunker .................................................... 14
13. Motor Replacement Parvalux .......................................................... 16
14. Motor Replacement Dunker ............................................................ 18
15. PCB Replacement ........................................................................... 20
16. Front Panel Replacement ................................................................ 21
17. Emergency Stop Replacement ........................................................ 23
18. Front Panel & LCD Screen Replacement ........................................ 24
19. Speed Potentiometer/Encoder Replacement. ................................. 25
20. Shroud Removal and Replacement................................................. 27
21. Ballscrew Coupling Replacement .................................................... 29
22. Ballscrew, Top and Moving Crosshead Assembly Replacement .... 32
23. Limit Switch Assembly Replacement............................................... 33
24. Technical Bulletin 24-09-14 ............................................................. 36
25. Fault finding and cure. ..................................................................... 38
26. Error codes & messages ................................................................. 46
27. What are the SPI and the RS232 looms? ........................................ 48
28. Checking firmware with HyperTerminal / FUNterm. ........................ 50
29. Note regarding HyperTerminal/FUNterm: ........................................ 51
30. Technical Bulletin – CPA0126 – Data spike & Emperor Lite ........... 52
31. Dimensions - Mk2 Stand. ................................................................ 53
32. Dimensions - Mk1 Stand ................................................................. 53
33. Dimensions - Anvil plate .................................................................. 54
34. Rear connector pin-outs .................................................................. 55
35. Spare Parts List ............................................................................... 56