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Midtronics EXP-800 User Manual

Midtronics EXP-800
36 pages
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Battery & Electrical
Diagnostic Analyzer
For testing 6 and 12-volt automotive batteries
and 12- and 24-volt charging systems
INSTRUCTION MANUAL
EXP- 800
July 2008
168-547A
INNOVATION TECHNOLOGY QUALITY WORLDWIDE
INNOVATION TECHNOLOGY QUALITY WORLDWIDE

Table of Contents

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Midtronics EXP-800 Specifications

General IconGeneral
Operating Temperature0°C to 50°C (32°F to 122°F)
LanguagesMultiple Languages Supported
Storage Temperature-20°C to 70°C (-4°F to 158°F)
Charging System TestYes
Starter TestYes
Alternator TestYes
Battery Types SupportedFlooded, AGM, GEL, EFB
Measurement CapabilitiesBattery test, Charging system test, Starter test
ConnectivityUSB
Voltage Range1.5V to 30V DC
Test Range100 to 2200 CCA
Battery Test Voltage Range1.5V to 30V DC
Battery Test TechnologyConductance Technology
Data StorageYes, stores test results
TypeBattery and Electrical System Analyzer
Display2.8" color display
Printer CompatibilityCompatible with external printers via connectivity options

Summary

Chapter 1: Before You Begin

Safety Reminders

Review safety and operating instructions before using the analyzer, following manufacturer and BCI recommendations.

Personal Precautions

Essential safety measures for working with batteries, including eye protection, avoiding sparks, and handling acid.

Chapter 2: Overview

Connections and Data Ports

Identifies and describes the analyzer's external connections, including ports for data cards and test cables.

Connecting and Removing Cables

Instructions for properly connecting the battery test cable and handling the data card slot.

Display and Keypad Interface

Details the analyzer's LCD screen elements and keypad functions for navigation and operation.

Navigation Aids

Explanation of the scroll bar and arrow keys used for navigating through menus and lists.

Data Entry Methods

Describes various methods for entering data, including menu icons, option buttons, scrolling lists, and alphanumeric entry.

Menu Structure Overview

Graphical representation of the menu structure, detailing the Main Menu and Info Menu utilities.

Admin/Utility Menu Functions

Overview of utilities for customizing analyzer settings, managing users, and administrative functions.

Chapter 3: Getting Started

Initial Setup and Login Process

Guide for first-time login, language selection, and entering store ID and zip code.

User Management and Login Options

Instructions for logging in as an unregistered user, adding new users, and disabling login screens.

Chapter 4: Admin/Utility Menu

Customization Utilities

Settings for clock, date, format, display contrast, backlight, and temperature units.

User and Shop Information Management

Utilities for setting up shop info, creating, editing, and deleting user IDs.

Administrative Security and Options

Controls for user login, printer headers, admin PIN, and screen input options.

Clock and Date Settings

Adjusting the analyzer's time, date format, and clock mode (12/24 hour).

Shop Information Setup

Creating or overwriting a header for printed test results with business location information.

User ID Management

Creating, editing, and deleting user IDs for test tracking and access control.

Managing User IDs

Details on deleting placeholder user IDs and managing existing user entries.

Display Settings Adjustment

Adjusting the LCD screen contrast level and backlight time for optimal viewing.

Coupon Utility Setup

Enabling or disabling custom coupons or messages on printed test results.

Edit Coupon Message

Creating and storing promotional coupons or messages for printed test results.

Temperature Unit Settings

Selecting preferred units for temperature measurements (Fahrenheit or Celsius).

Track Calls Logging

Enabling or disabling the storage of test results and codes in an .xml file on the data card.

Language and Admin Options

Selecting display language and configuring administrative options like user login and print headers.

Store ID Configuration

Entering or changing the store ID number that appears on printed test results.

Data Card Management

Procedures for formatting a data card to receive data and updating analyzer software.

Chapter 5: Test Preparation

Battery Inspection Guidelines

Visual inspection checklist for batteries, including case, connections, and electrolyte levels.

Out-of-Vehicle Battery Testing

Specific safety and handling procedures for testing batteries removed from a vehicle.

In-Vehicle System Testing

Preparation steps for testing the vehicle's starting and charging systems while the battery is connected.

Battery Connection Procedure

Correctly connecting the analyzer's clamps to the battery terminals for accurate testing.

Chapter 6: Battery Test

Performing a Battery Test

Step-by-step guide for conducting a battery test, including selecting parameters and entering data.

Additional Test Information

Explanation of messages like 'System Noise Detected' and 'Unstable Battery Detected' during testing.

Interpreting Battery Test Results

Understanding the analyzer's output, including test codes, voltage, and State of Health (SOH).

State of Health (SOH) Explained

Definition and significance of the battery's State of Health (SOH) in assessing its condition.

Battery Decision Outcomes

Explanation of the different battery test decisions and recommended actions (e.g., Good Battery, Replace).

Chapter 7: System Test

Starter System Testing

Procedure for testing the vehicle's starter system, including engine cranking and voltage analysis.

Charging System Testing

Procedure for testing the vehicle's charging system, including alternator output and diode ripple.

Charging System Decision Outcomes

Interpreting the analyzer's decisions for charging system performance (e.g., No Output, High Output).

Diode Test Decision Outcomes

Understanding diode test results, such as Excessive Ripple, Open Phase, or Shorted Diode.

Chapter 8: PDI Battery Test

PDI Battery Test Procedure

Steps for conducting a PDI (Preventative Diagnostic Inspection) test on inventory batteries.

Printing PDI Test Results

Options for printing individual or summary results for PDI battery tests.

Chapter 9: Info Menu

Accessing Test Reports

Viewing and printing results from previous Battery and System Tests.

Tracking Analyzer Usage

Reviewing total tests performed, data transfer utility, and analyzer version information.

Chapter 10: Printing Test Results

Printing Test Results

Instructions for printing a second copy of test results and selecting the language.

Replacing Printer Paper

Step-by-step guide on how to replace the thermal paper roll in the internal printer.

Chapter 11: Troubleshooting

Display Troubleshooting

Solutions for display issues such as not turning on, flickering, or dimness.

Internal Printer Issues

Troubleshooting steps for when the internal printer fails to print.

Chapter 12: Test Cable Maintenance

Test Cable Care and Storage

Guidelines for cleaning clamps, storing cables, and handling them to prevent damage and wear.

Cable Resistance Testing

Procedure for testing the continuity and resistance of the battery test cables.

Chapter 13: EXP Internal Batteries

Battery Power Status

Explanation of the battery power indicator on the display and when batteries need replacing.

Replacing Internal Batteries

Step-by-step instructions for safely removing and replacing the analyzer's internal AA batteries.

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