Midtronics CTU-6000 User Manual

Form 080/01
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Midtronics CTU-6000 Specifications

General

Application	Battery testing
Type	Battery conductance tester
Battery Types	Flooded, AGM, Gel
Display	LCD
Power Supply	Internal rechargeable battery

Summary

Chapter 1: Introduction

Safety

IMPORTANT: Read this instruction manual before using the analyzer. WARNING: To avoid electric shock...

Chapter 2: Description

Display, keypad, and connections

Details the physical layout and connectivity options of the Celltron ULTRA analyzer.

Selection screens

Chapter 3: Determining a reference value

Options in determining a reference value

Lists various methods for establishing a specific reference value for string testing.

Testing a sample of jars

Chapter 4: Utilities

Selecting a warn/fail threshold (WARNING)

Sets percentage thresholds for generating warning or failure notices on test results.

Chapter 5: Selecting test parameters

Creating a string name (FACTORY TEST)

Defines a name for the test string, storing test parameters for future use.

Selecting the number of JARS PER STRING

Selecting the number of VOLTS PER JAR

Setting the LOW VOLTAGE threshold

Establishes a minimum voltage limit to trigger a low voltage warning or failure.

Using a reference value from the database (BATTERY MANAGER)

Retrieves pre-stored reference values for specific battery models from the database.

Using REFERENCE DEVELOPER to calculate a reference value

Calculates a reference value based on a percentage of jars in the string.

Selecting a REFERENCE value

Sets the reference value to compare test results against for determining string health.

Selecting what to measure (VOLT & CONDUCTANCE)

Chapter 6: Testing

Selecting clamps or probes

Determines the appropriate connection method (clamps or probes) based on test requirements.

Attaching the cable to the analyzer

Determining a test pattern

The test order of posts and straps

The test pattern for a string

Illustrates the recommended sequence for testing jars and straps within a complete string.

Starting the test

Instructions on how to begin the testing process after inserting the memory card.

Guidelines

Attaching the cable to jar posts

Detailed steps for correctly attaching the test cables to the positive and negative jar posts.

Attaching the cable to a strap

Instructions for connecting the test cables to the straps between jars.

Retesting jar posts or straps

Retesting after immediately testing the jar post or strap

Adding a placeholder for a missing or dead jar/battery

Creates a placeholder in test results for missing or faulty jars/batteries.

Chapter 7: Test results and reports

Viewing test results

Accessing and reviewing the saved test results from completed string tests.

String test results

Viewing a summary of averages, high, and low values for the entire string test.

Jar and strap test results

Viewing individual test results for each jar and strap within the string.

Interpreting test results

Guidance on understanding and analyzing the meaning of test results for jars and strings.

Jar statistics

Report detailing volt, mhos/siemens, and %REF for individual jars and straps tested.

Jar data

Displays specific test results for individual jar posts and straps in the order they were tested.

Determining the strength of the string

Using reference value percentages to assess string strength and determine recommended actions.

Transferring test results to a PC with the IR receiver (TRANSFER)

Steps to transfer test data from the analyzer to a PC using IR receiver and software.

Transferring files to a PC from the memory card

Chapter 9: Troubleshooting

Screen does not power on during testing (no text/graphics)

Troubleshooting steps for when the analyzer display shows no text or graphics.

Recharging the analyzer battery pack

Instructions and indicators for recharging the analyzer's internal battery pack.

Replacing the analyzer battery pack

Procedure for replacing the analyzer's battery pack if recharging is insufficient.

FILE NOT FOUND

Data is corrupt on the memory card

Test results do not print or print incorrectly

Troubleshooting steps for printer faults, including STATUS LED codes and alignment.

STATUS LED