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MIMAKI JFX-1631/1615 Plus User Manual

MIMAKI JFX-1631/1615 Plus
154 pages
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MIMAKI ENGINEERING CO., LTD.
URL: http://eng.mimaki.co.jp/
D202017-20

Table of Contents

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MIMAKI JFX-1631/1615 Plus Specifications

General IconGeneral
Print Resolution1200 x 1200 dpi
Ink TypeUV-curable ink
Number of Ink Colors6 colors + White + Clear
Media ThicknessUp to 50 mm
Operating EnvironmentTemperature: 20 - 30°C, Humidity: 35 - 65% RH
Print SpeedUp to 25 m²/h

Summary

CHAPTER 1 Before Use

Installing the device

Instructions for installing the printer, including space requirements and unboxing.

Configuration and Function

Overview of the printer's front and rear components and their functions.

Connecting the cables

Steps for connecting the USB and power cables to the printer.

UV LED Unit and Indicator

Details on the UV LED unit and the status indicator lamps.

Setting of ink cartridge

Information on compatible ink types and precautions for setting ink cartridges.

About Media

Information on media sizes and handling precautions for printing.

Menu mode

Explanation of the printer's operational modes: Local, Function, and Remote.

CHAPTER 4 Maintenance

Routine maintenance

Procedures for regular maintenance and care when the device is unused.

Ink cartridge

Instructions for replacing ink packs and troubleshooting ink-related issues.

Avoiding dripping of ink droplet at printing

Cleaning procedures for the head guard plate to prevent ink smudges.

Cleaning nozzle face automatically

Setting up automatic interval wiping and cleaning for the nozzle face.

Cleaning of wiper

Detailed steps for cleaning the printer's wipers using cleaning liquid.

Subtank Maintenance

Procedure for performing subtank maintenance to resolve errors or unclog nozzles.

Prevent the nozzle clogging of special color

Special refresh operations to prevent nozzle clogging, particularly with white ink.

When the waste ink is pooled up

Procedure for disposing of waste ink when the waste ink tray is full.

Regular maintenance for white ink

Specific maintenance procedures for white ink to prevent precipitation and clogging.

Replacing the filter of the cooling fan

Step-by-step guide for replacing the filters for the device's cooling fans.

Replacing the mist suction filter

Procedure for replacing the mist suction filter to maintain air quality.

If the dot position is misaligned

Correcting misalignment of ink drop position for improved print quality.

In case defective printing is not resolved

Troubleshooting steps when print quality issues persist after cleaning.

Filling the ink

Procedure for refilling the ink when print quality is not improved.

Replacing water in water heater tank

Instructions for replacing water and antifreeze liquid in the water heating system.

Replacing the UV LED Unit filter

Guide on how to clean or replace the filter for the UV LED unit.

Irradiation Time of UV LED Unit

Displaying and resetting the UV LED unit's irradiation duration.

Checking UV ink curing level

Procedure to check UV ink curing and adjust UV LED intensity if needed.

Adjusting UV light level

Steps to adjust the UV light intensity for optimal ink curing.

Setting vacuuming / blowing level of the vacuum unit

Adjusting the vacuum and blowing levels for the optional vacuum unit.

Drawing the Drop Pattern

Procedure to draw a test pattern for determining optimal ink drop numbers.

CHAPTER 5 In Case of Trouble

Before taking a phenomenon as a trouble

Troubleshooting guide for common issues like no power or printing failures.

If image quality declines

Corrective measures for problems affecting print quality like lines or ink drops.

Resolving nozzle clogging

Steps to resolve nozzle clogging issues not fixed by head cleaning.

Stopping the unit during the operation

Using the emergency switch to safely stop the printer during operation.

Troubles for which error messages are given on the LCD

List of LCD error messages, their causes, and corrective actions.

CAUTION

CAUTION

General warranty disclaimer and important notices regarding product use.

Requests

Information on how to get assistance or inquire about the manual.

FCC Statement (USA)

Compliance statement and interference guidelines for FCC regulations.

INTERFERENCE TO TELEVISIONS AND RADIOS

Information on potential radio and television interference and how to mitigate it.

CAUTION

CDRH REGULATION

Information regarding compliance with CDRH regulations for laser devices.

Foreword

On this operation manual

Details on the scope and purpose of the operation manual.

For safe operation

Pictorial signs

Explanation of safety symbols used throughout the manual.

WARNING

Cautions for constructing exhaust outlet

Safety guidelines for installing an exhaust outlet system for the printer.

For safe operation

Never do the following

Critical prohibitions to ensure safety and prevent device damage.

Handling of ink cartridges

Precautions for handling ink cartridges, including toxicity and storage.

Do not use the device in damp places

Warning against using the device in humid environments to prevent electrical hazards.

Abnormal event occurs

Actions to take if the device exhibits smoke, smell, fire, or electric shock.

Grounding work

Requirement for proper grounding to prevent electrical shock.

Wearing protective devices

Recommendations for wearing safety glasses and gloves during specific operations.

Handling of the power cable

Safety precautions related to the power cable to prevent fire or shock.

Opening / closing covers

Warning about potential pinching hazards when opening or closing covers.

Handling of UV LED

Safety precautions when operating the UV LED unit, especially regarding fire hazards.

Handling of maintenance cover

Caution regarding potential injury from a falling maintenance cover.

WARNING

Power supply and voltage

Safety warnings related to high voltage and UV LED exposure.

Handling of UV LED

Safety precautions for using the UV LED, especially in flammable environments.

Handling the Anti-freezing liquid

Safety guidelines and procedures for handling antifreeze liquid.

For safe operation

Precautions for use

General guidelines for safe and optimal operation of the printer.

Protection against dust

Recommendations for preventing dust accumulation to ensure optimal printer performance.

Periodic exchange parts

Information about parts that require periodic replacement by service personnel.

Adjusting the level

Importance of adjusting the printer's level before starting printing operations.

Handling of maintenance liquid

Safety guidelines for storing and handling the maintenance liquid.

Ink cartridges

Precautions for handling and storing ink cartridges to maintain quality.

Warning labels

Instructions on understanding and maintaining warning labels on the device.

Handling the Anti-freezing liquid

Safety guidelines for storing anti-freezing liquid, especially regarding children.

CAUTION

About UV light

Health risks associated with UV light exposure and protective measures.

About hot parts

Warnings about hot components and precautions during maintenance.

About cleaning

Guidelines for cleaning the device, including avoiding compressed air.

About firing and smoking

Precautions to prevent fire and smoking hazards caused by hot parts or dust.

Notes on UV LED

Important notes regarding handling UV LEDs and their performance.

For safe operation

Notices for installation

Guidelines for selecting a suitable installation environment for the printer.

Position of the warning label

Position of the warning label

Guidance on understanding and locating warning labels on the device.

How to Read This Operation Manual

How to Read This Operation Manual

Guide on how to interpret the manual's layout, characters, and keys.

CHAPTER 1 Before Use

Installing the device

Instructions for installing the printer, including space requirements and unboxing.

Configuration and Function

Overview of the printer's front and rear components and their functions.

Connecting the cables

Steps for connecting the USB and power cables to the printer.

UV LED Unit and Indicator

Details on the UV LED unit and the status indicator lamps.

Setting of ink cartridge

Information on compatible ink types and precautions for setting ink cartridges.

About Media

Information on media sizes and handling precautions for printing.

Menu mode

Explanation of the printer's operational modes: Local, Function, and Remote.

Installing the device

Where to install the device

Specifies the required space and environmental conditions for printer installation.

Configuration and Function

Front Side

Identifies and describes the components located on the front of the printer.

Rear Side

Identifies and describes the components located on the rear of the printer.

Operation Panel

Operation Panel

Detailed explanation of the controls and display on the printer's operation panel.

Carriage

Carriage

Description of the carriage, which houses the print head and UV irradiation appliance.

EMERGENCY SWITCH

EMERGENCY SWITCH

Location and function of the emergency switches for immediate shutdown.

Connecting the cables

Connecting the USB2.0 interface cable

Instructions for connecting the printer to a computer using a USB 2.0 cable.

Connecting the power cable

Information and warnings regarding the connection of the printer's power cable.

UV LED Unit and Indicator

UV LED Unit

Description of the UV LED unit and safety precautions for its use.

Function of indicator

Explanation of the status indicators (green and red lamps) on the unit.

Setting of ink cartridge

Kinds of ink that can be used

List of compatible ink types and their corresponding colors.

Setting of ink cartridge

Precautions at the time of setting the ink cartridge

Important considerations and precautions when installing ink cartridges.

Setting of ink cartridge

Precautions in handling ink cartridge

Safety guidelines for handling ink cartridges, including storage and disposal.

Precautions in handling an unused slot

Maintenance procedures for unused ink slots to prevent head clogging.

About Media

The sizes of media that can be used

Table showing the maximum dimensions of media supported by the printer models.

Precautions in handling the media

Guidelines for handling media to prevent issues like warping, shrinkage, or absorption.

Menu mode

Local Mode

Description of the Local Mode, used for printer preparation and settings.

Function Mode

Description of the Function Mode, used for accessing and setting various printer functions.

Remote Mode

Description of the Remote Mode, where drawing is controlled by received data.

CHAPTER 2 Basic Operations

How to use the opening/closing door

Instructions on how to operate the printer's cover door during media setting and drawing.

Operation flow

Overview of the standard operational sequence from power-on to power-off.

Turning the power ON

Step-by-step guide for powering on the printer and initiating local mode.

Setting the media

Procedures for correctly placing and securing media onto the printer's table.

Test drawing

How to perform a test drawing to check for nozzle clogging and print quality.

Execution of head cleaning

Detailed instructions for performing different types of head cleaning.

Drawing an image from source data

Steps to transmit image data from a computer and start the drawing process.

Turning the power OFF

Procedure for safely powering down the printer and its connected systems.

How to use the opening/closing door

When setting the media

Steps for opening the door and setting the media on the table.

When drawing the image

Instructions for closing the door and performing drawing operations.

Operation flow

Operation flow

Visual guide outlining the sequence of operations for using the printer.

Turning the power ON

Turning the power ON

Detailed steps to power on the printer, including checks and mode activation.

Setting the media

Setting the media

Detailed procedure for setting media, including suction valve adjustment and absorption.

Setting the media

On the absorption area

Diagrams illustrating the absorption areas for different printer models.

Test drawing

Execution of test drawing

Instructions for executing a test drawing and checking the results.

Execution of head cleaning

When cleaning with “Normal” or “Hard” or “SUBTANK MAINTE”

Procedure for performing Normal, Hard, or Subtank Maintenance head cleaning.

Execution of head cleaning

When cleaning with “Wiping”

Procedure for performing head cleaning using the Wiping method.

Execution of head cleaning

Cleaning automatically when turning the power on

Setting up automatic head cleaning upon printer startup.

Drawing an image from source data

Starting the drawing operation

Steps to transmit image data from a computer and start the drawing process.

Drawing an image from source data

Interruption of drawing

Procedure to interrupt the drawing operation and clear data.

Drawing an image from source data

Move the Y-bar

Instructions for moving the Y-bar for checking drawing results or setting view positions.

Evacuation of Y-bar from the table

Procedure to move the Y-bar away from the table for inspection or removal.

Turning the power OFF

Turning the power OFF

Steps for safely shutting down the printer and connected systems.

Preventing nozzle drop out while power-off

Explanation of the automatic function to prevent nozzle clogging during power-off.

CHAPTER 3 Useful Function

Changing origin

Methods for changing the printer's origin point for drawing.

Registering the thickness of the media

Procedures for registering media thickness and adjusting head gap.

Other useful functions

Overview of miscellaneous functions like data clearing and displaying device information.

Each setting

Section covering various printer settings like print method and UV LED intensity.

For setting media correctly

Guidance on using guide holes for accurate media placement.

Adjust the height of the Post Cure Unit

Instructions for adjusting the height of the Post Cure Unit based on media thickness.

Use the Post Cure Unit

Information on using the Post Cure Unit, including drawing range adjustments.

Note when drawing on thick media

Precautions and steps for attaching UV shade curtains when printing on thick media.

Turn on the power supply of the Post Cure Unit

Procedure for turning on the power supply for the Post Cure Unit.

Switch the drawing range when using the post cure function

How to adjust the drawing range when using the post cure function.

Select the use method of the Post Cure Unit (setting secondary curing)

Setting the post cure unit's use method, including secondary curing options.

Enlarge the irradiation area of the post cure

Steps to enlarge the UV irradiation area of the post cure unit.

Re-irradiate lamp light on the drawn media

Procedure to re-irradiate lamp light for thorough ink curing.

About time to replace lamp

Instructions and warnings related to replacing the UV LED lamp.

Note for using post cure unit

Tips and precautions for optimal use of the post cure unit, especially with thick media.

Changing origin

Changing with the JOG keys

Procedure to change the drawing origin using the jog keys on the operation panel.

Changing with the FUNCTION menu

Method to precisely set the drawing origin coordinates using the function menu.

Registering the thickness of the media

Register the thickness of the media manually

Steps to manually input the media thickness for accurate printing.

Adjust head gap with the UP or DOWN keys

Procedure to adjust the head gap using the up and down cursor keys.

Registering the thickness of the media

Measuring the thickness of the media automatically

Automatic measurement of media thickness using the gap pin on the carriage.

Registering Head gap value

Registering Head gap value

Inputting the precise value for the gap between the print head and the media.

Other useful functions

Data clear

Operation to erase unnecessary data from the printer's memory.

Displaying information of this device

How to view stored information such as ink levels and firmware versions.

Each setting

Setting the print method

Configuring the print method settings, including quality, scan direction, and logical seek.

Each setting

Setting the light intensity of the UV LED

Adjusting the UV LED light intensity in stages for optimal curing.

Each setting

Setting of priority

Selecting priority between device settings and computer (HOST/PLOT) settings.

Each setting

Setting the work change

Configuring the printer's behavior after drawing (return to local or remote mode).

Each setting

Changing language display on the screen

Option to select the display language between Japanese and English.

Each setting

Output the setting list

Procedure to print a list of current printer settings for records.

Each setting

Displaying machine information of this device

How to access and view detailed machine information like serial number and firmware version.

Other useful settings

Other useful settings

Adjusting settings like ink layers, refresh level, units, and UV scan addition.

Each setting

Initializing set contents

Procedure to reset printer settings to their default values.

For setting media correctly

Arrangement of guide holes

Reference dimensions for preparing guides using the table's arrangement of guide holes.

Adjust the height of the Post Cure Unit

Adjust the height of the Post Cure Unit

Steps to adjust the Post Cure Unit's height using jigs for proper media alignment.

Use the Post Cure Unit

Note when using Post Cure Unit

Information on how the Post Cure Unit affects the Y-bar movement and drawing range.

Use the Post Cure Unit

Note when drawing on thick media

Precautions and steps for attaching UV shade curtains when printing on thick media.

Use the Post Cure Unit

Turn on the power supply of the Post Cure Unit

Procedure for turning on the power supply for the Post Cure Unit.

Use the Post Cure Unit

Switch the drawing range when using the post cure function

How to adjust the drawing range when using the post cure function.

Use the Post Cure Unit

Select the use method of the Post Cure Unit (setting secondary curing)

Setting the post cure unit's use method, including secondary curing options.

Use the Post Cure Unit

When [DRAWING RANGE] is “after print”

Registering UV irradiations and image length for 'after print' mode.

Enlarge the irradiation area of the post cure

To enlarge the UV irradiation area with the Post Cure Unit, the setting below is required

Required settings to enlarge the UV irradiation area of the post cure unit.

Re-irradiate lamp light on the drawn media

Setting method of area for irradiating lamp light

Method for setting the start and end positions for lamp light irradiation.

About time to replace lamp

About time to replace lamp

Procedure for replacing the UV LED lamp when notified by the machine.

CHAPTER 4 Maintenance

Routine maintenance

Procedures for regular maintenance and care when the device is unused.

Ink cartridge

Instructions for replacing ink packs and troubleshooting ink-related issues.

Avoiding dripping of ink droplet at printing

Cleaning procedures for the head guard plate to prevent ink smudges.

Cleaning nozzle face automatically

Setting up automatic interval wiping and cleaning for the nozzle face.

Cleaning of wiper

Detailed steps for cleaning the printer's wipers using cleaning liquid.

Subtank Maintenance

Procedure for performing subtank maintenance to resolve errors or unclog nozzles.

Prevent the nozzle clogging of special color

Special refresh operations to prevent nozzle clogging, particularly with white ink.

When the waste ink is pooled up

Procedure for disposing of waste ink when the waste ink tray is full.

Regular maintenance for white ink

Specific maintenance procedures for white ink to prevent precipitation and clogging.

Replacing the filter of the cooling fan

Step-by-step guide for replacing the filters for the device's cooling fans.

Replacing the mist suction filter

Procedure for replacing the mist suction filter to maintain air quality.

If the dot position is misaligned

Correcting misalignment of ink drop position for improved print quality.

In case defective printing is not resolved

Troubleshooting steps when print quality issues persist after cleaning.

Filling the ink

Procedure for refilling the ink when print quality is not improved.

Replacing water in water heater tank

Instructions for replacing water and antifreeze liquid in the water heating system.

Replacing the UV LED Unit filter

Guide on how to clean or replace the filter for the UV LED unit.

Irradiation Time of UV LED Unit

Displaying and resetting the UV LED unit's irradiation duration.

Checking UV ink curing level

Procedure to check UV ink curing and adjust UV LED intensity if needed.

Adjusting UV light level

Steps to adjust the UV light intensity for optimal ink curing.

Setting vacuuming / blowing level of the vacuum unit

Adjusting the vacuum and blowing levels for the optional vacuum unit.

Drawing the Drop Pattern

Procedure to draw a test pattern for determining optimal ink drop numbers.

CHAPTER 5 In Case of Trouble

Before taking a phenomenon as a trouble

Troubleshooting guide for common issues like no power or printing failures.

If image quality declines

Corrective measures for problems affecting print quality like lines or ink drops.

Resolving nozzle clogging

Steps to resolve nozzle clogging issues not fixed by head cleaning.

Stopping the unit during the operation

Using the emergency switch to safely stop the printer during operation.

Troubles for which error messages are given on the LCD

List of warning messages, their causes, and corrective actions for the printer.

CHAPTER 6 Appendix

Specifications

Detailed technical specifications for the printer's hardware components.

Specifications for ink

Information regarding the types, colors, capacity, and storage of inks.

Function Flowchart

Visual representation of the printer's operational flow and menu navigation.

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