MIMAKI JV33-160 Service Manual

MAINTENANCE MANUAL
MIMAKI ENGINEERING CO., LTD.
URL : http://www.mimaki.co.jp/
Revision 1.2
D500346-12

MIMAKI JV33-160 Specifications

General

Print Technology	Piezo inkjet
Max Resolution	1440 x 1440 dpi
Power Supply	AC 100-240V, 50/60Hz
Ink Type	Solvent, Eco-Solvent
Number of Colors	4
Ink Capacity	440 ml
Media Type	Vinyl, Banner, Paper
Interface	USB 2.0

Summary

About this Maintenance Manual

Constitution

Describes the manual's structure and chapters.

Related Documents

Lists related documents for the printer.

Safety Symbols

Symbols

Explains the meaning of symbols used in the manual.

Caution Label

Locations of Labels

Shows the locations of caution labels on the printer.

CHAPTER 1 Outline of Maintenance

1-1. Precautions in Maintenance

Details precautions to be taken before and during maintenance.

1-2. Tools Required for Maintenance Work

Lists the tools and measuring instruments needed for maintenance.

1-3. Specifications of the Main Unit

Provides technical specifications for the main unit.

CHAPTER 2 Operation Principle and Functions

2-1. Operation Principle

Explains the fundamental operational principles of the printer.

2-2. Functions

Details various functions available on the printer.

2-3. Operation Flow

Outlines the sequence of operations for maintenance tasks.

2-2-1. ADJUST Function

HEAD ADJUST

Slant adjust, Dot position adjust.

HEAD WASH

Cleaning of head, damper, tube.

MANUALhead WASH

Manual cleaning of head, damper, tube.

DEFAULT SET

Initialization of the selection parameter.

2-2-2. TEST Function

CHECK PATTERN

Drawing various types of check patterns.

MOTOR TEST

Operation test of various motors.

HEATER TEST

Test of media heater.

SENSOR TEST

Test of various sensors.

2-2-3. Special Key Function

F/W Update Mode

Update device F/W or rewrite ink information.

Parameter Up/Down Load Mode

Upload/download parameter and log data via USB.

Maintenance Open Mode

Starts the device in maintenance open state.

2-2-4. PARAMETER Function

System Parameter Initialization

Initialize system parameters.

Maintenance Parameter Initialization

Initialize maintenance parameters.

Customize Parameter Initialization

Initialize custom parameters.

CHAPTER 3 Overhaul / Adjustment

3-1. Outline

Describes the chapter's content on disassembly and reassembly.

3-2. Overhaul of Covers

Details procedures for removing and replacing printer covers.

3-3. Overhaul of Ink-related Parts

Covers overhaul procedures for ink-related components.

3-4. Overhaul of PCBs

Details overhaul procedures for Printed Circuit Boards (PCBs).

3-5. Overhaul of Sensors

Explains overhaul procedures for various sensors.

3-6. Overhaul of Driving Parts

Details overhaul procedures for driving components.

3-7. Overhaul of Other Parts

Covers overhaul procedures for other drive system parts.

3-1-1. Precautions for Disassembly and Reassembly

Tools and Jigs for Disassembly

Lists tools and jigs for disassembly and reassembly.

3-2. Overhaul of Covers

Printer Front Panel Cover Removal

Details removal of front panel covers.

Printer Rear Panel Cover Removal

Details removal of rear panel covers.

3-3. Overhaul of Ink-related Parts

3-3-1. Head Unit Overhaul

Details procedures for head unit maintenance.

3-3-2. Pump Motor Overhaul

Details procedures for pump motor overhaul.

3-3-3. Capping Assembly Overhaul

Details procedures for capping assembly overhaul.

3-3-4. Washing Cartridge Assembly Parts

Details procedures for washing cartridge assembly parts.

3-4. Overhaul of PCBs

3-4-1. Main PCB Overhaul

Details procedures for overhauling the main PCB.

3-4-2. Station PCB Overhaul

Details procedures for overhauling the station PCB.

3-6. Overhaul of Driving Parts

3-6-1. X-axis Motor Overhaul

Details procedures for overhauling the X-axis motor.

3-6-2. Y-axis Motor Overhaul

Details procedures for overhauling the Y-axis motor.

3-6-3. Y-axis Drive Pulley Overhaul

Details procedures for overhauling the Y-axis drive pulley.

3-6-4. Y Drive Belt Overhaul

Details procedures for overhauling the Y drive belt.

3-6-5. Wiper Unit Overhaul

Details procedures for overhauling the wiper unit.

3-7. Overhaul of Other Parts

3-7-1. Cutter Unit Assembly Overhaul

Details procedures for overhauling the cutter unit assembly.

3-7-2. Linear Scale Overhaul

Details procedures for overhauling the linear scale.

3-7-3. Station Height Adjustment

Details procedures for adjusting the station height.

CHAPTER 4 Troubleshooting

4-1. Outline

Introduces the troubleshooting chapter and approach.

4-2. Troubles for which Error Messages are Displayed

Addresses issues indicated by error messages and corrective actions.

4-3. Detailed Methods of Coping with Malfunctions

Provides detailed methods for addressing malfunctions, including electrical troubleshooting.

4-2-1. Error Messages and Corrective Measures

Error Messages and Corrective Measures Table

Lists specific error messages, causes, and remedies.

4-2-2. Warning Messages and Corrective Measures

Warning Messages and Corrective Measures Table

Lists warning messages, causes, and corrective actions.

4-3-1. Electrical Troubleshooting

Causes and Solutions of Print Head Breakage

Explains electrical causes of print head damage and their countermeasures.

CHAPTER 5 Explanation of Electrical Parts

5-1. Outline

Overview of printer's electrical components and circuit boards.

5-2. Circuit Board Specifications

Details specifications for various circuit boards.

5-3. Electronic Block Diagram

Presents the electronic block diagram illustrating component connections.

5-2. Circuit Board Specifications

Main PCB Specifications

Specifications and block diagrams for the Main PCB.

PRAM PCB Specifications

Details specifications for the PRAM PCB.

Station PCB Specifications

Details specifications for the Station PCB.

X-axis Motor Relay PCB Specifications

Details specifications for the X-axis motor relay PCB.

Ink Slider PCB Specifications

Details specifications for the Ink slider PCB.

Keyboard PCB Specifications

Details specifications for the Keyboard PCB.

Encoder PCB Specifications

Details specifications for the Encoder PCB.

Take-up PCB Specifications

Details specifications for the Take-up PCB.

Head Memory PCB Specifications

Details specifications for the Head memory PCB.

LED PCB Specifications

Details specifications for the LED PCB.

5-3. Electronic Block Diagram

Connection Diagram Inside Main Unit

Shows the connection diagram for components within the main unit.

5-3-2. Connection Diagram Outside Main Unit

External Unit Connections

Illustrates connections for external units like fans and motors.