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MIMAKI JV330 Series User Manual

MIMAKI JV330 Series
260 pages
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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203599-15
Original instructions

Table of Contents

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MIMAKI JV330 Series Specifications

General IconGeneral
Printing TechnologyPiezo inkjet
TypeInkjet Printer
Maximum Print Width1.6m (63 inches)
Print Resolution720, 1080, 1440 dpi
Ink TypeSolvent Ink
Ink ColorsCMYK
Media Width1.6m (63 inches)
Media TypesBanner
InterfaceUSB 2.0, Ethernet
Power SupplyAC 100-240V, 50/60Hz

Summary

Introduction to the Operation Manual

Disclaimers and Liability Limitations

Lists liabilities and warranty limitations for product use, including warnings about unauthorized parts and modifications.

TV and Radio Interference Precautions

Explains potential electromagnetic interference from the machine and offers solutions to mitigate it.

FCC Compliance Regulations

States compliance with FCC regulations for digital devices, ensuring protection from harmful interference.

Ensuring Safe Use of the Printer

Understanding Safety Symbols

Explains the meaning of various symbols used in the manual to denote hazards and precautions.

Usage Precautions and Safety Measures

Details safety procedures during abnormal conditions, handling of liquids, and general usage.

Power Supply and Cable Safety

Outlines critical safety measures for the power cable, plug, and electrical connections.

Caution Regarding Moving Parts

Warns users to keep body parts and clothing away from moving components to prevent injury.

Prohibition of Disassembly and Repair

Prohibits unauthorized disassembly or repair of the machine due to risks of failure, shock, or fire.

Safe Handling of the Cutter

Provides safety instructions for handling the cutter blade and holder to prevent injury.

Heater Safety Precautions

Warns about the hot heater element and potential condensation issues affecting print quality.

Other General Usage Precautions

Includes additional safety measures such as keeping children away and not pulling media while clamped.

Product Disposal Precautions

Provides instructions for contacting local dealers or operators for proper product disposal.

Ink and Liquid Handling Precautions

Ink Specifications and Storage

Details specifications for different ink types, capacities, and storage temperature requirements.

Machine Usage Restrictions

Explains restrictions concerning ink expiration dates and the use of unauthorized inks.

Machine Installation Guidelines

Installation Environment Precautions

Covers crucial safety and environmental considerations for machine installation, such as avoiding flammable substances and dust.

Required Installation Space

Specifies the necessary clearance around the machine for safe operation and component replacement.

Relocation Safety Advice

Advises contacting dealers for machine relocation to prevent potential failure or damage.

Safety Interlocks and Warning Labels

Understanding Safety Interlocks

Explains the machine's safety interlock system designed to prevent operation with covers open.

Location of Warning Labels

Details the locations and importance of various warning labels placed on the machine.

Chapter 1: Before Use

Part Identification and Functions

Identifies and describes the main components and their functions on the front of the machine.

Connecting the Power Cable

Provides step-by-step instructions for safely connecting the power cable to the machine.

Connecting the Machine to a PC

Explains how to connect the printer to a PC using LAN or USB cables for data transfer.

System Configuration Setup

Outlines the process for setting up the system, including driver and RIP software installation.

Ink Replacement Procedures

Details how to replace ink when levels are low or the ink has run out, including IC chip management.

Machine Component Identification

Identifies and describes the main components and their functions on the front of the machine.

Rear and Right Side Component Overview

Identifies and describes components located on the rear and right side of the machine.

Ink Supply Unit Details

Details the components and function of the ink supply unit, including eco-cases and IC chip slots.

Key Machine Sub-assemblies

Explains the functions of the carriage, station, and platen for printing and maintenance.

Media Handling Components

Describes the pinch rollers, grit rollers, and media sensor for media feeding and detection.

Power Supply Switch Operation

Details the location and function of the main and heater power supply switches.

Operating Panel Functions

Explains the function of each key and the status lamp on the operating panel for machine control.

Display Screen Overview

Describes the machine's display screen, modes, and ink status indicators.

[FUNCTION] Key Operations

Details the functions assigned to the [FUNCTION] key for various operations like test printing and cleaning.

Machine Information Display

Explains how to display machine information such as ink status, firmware version, and network connection.

Powering On the Machine

Details the procedure for powering on the machine and the connected PC.

Powering Off the Machine

Explains the correct procedure for powering off the machine, including necessary checks.

LAN Cable Connection Guide

Details the process and precautions for connecting the machine to a PC via LAN cable.

USB Cable Connection Guide

Details the process and precautions for connecting the machine to a PC via USB cable.

System Configuration Steps

Describes the system setup process, including driver installation and RIP software configuration.

Mimaki Driver Installation

Guides on downloading and installing the Mimaki printer driver from the official website.

RIP Software Installation Guide

Explains the installation process for MIMAKI RIP software (RasterLink) and its components.

Color Profile Acquisition

Details how to download and set up color profiles for consistent print quality.

RIP Software Setup Process

Guides on launching and configuring RIP software, including printer management and settings.

Ink Level Monitoring and Replacement

Explains how to check ink levels and the procedures for replacing ink when indicated.

Ink Pack and IC Chip Replacement

Provides detailed steps for removing and replacing ink eco-cases and their associated IC chips.

Ink Eco-case Mounting

Guides on correctly mounting ink eco-cases based on the ink set and color configuration.

Chapter 2: Printing Operations

Overview of the Printing Process

Outlines the general sequence of steps required to perform a printing job.

Adjusting Print Head Height

Details how to adjust the print head height relative to the media for optimal print quality.

Pinch Roller Position Adjustment

Explains how to set the pinch roller positions for accurate media feeding and gripping.

Media Loading Procedures

Provides instructions for loading various types of media, including handling and safety precautions.

Pinch Roller Pressure Settings

Details how to configure pinch roller pressure and count for different media types and tools.

Heater Temperature Configuration

Explains how to set the temperature for pre, print, and post heaters to suit media requirements.

Performing Test Printing

Describes how to execute test prints to verify ink ejection and nozzle conditions.

Resolving Ejection Failures

Illustrates typical ejection failures like nozzle deflection and clogging, and refers to cleaning procedures.

Head Cleaning Procedures

Details different head cleaning methods to resolve print head issues like nozzle clogging.

Media Feed Correction

Explains how to correct media feed errors to prevent image defects such as streaks.

Drop Position Correction

Guides on adjusting drop position for bi-directional printing to correct image misalignment.

RIP Data Preparation Steps

Outlines the process of preparing image data using RIP software for printing.

Printing RIP Data to the Machine

Explains how to send RIP data to the printer and manage the print origin.

Starting and Pausing Printing

Details the procedure for sending RIP data, starting the print job, and pausing/resuming it.

Stopping Printing and Clearing Data

Describes how to stop printing and clear received data from the machine's buffer.

Media Cutting Procedures

Details the process of cutting media after printing, including V-shaped cutting options.

1,600 mm Size Media Guide

Provides media width guidance for the 1,600 mm size model for pinch roller adjustment.

1,300 mm Size Media Guide

Provides media width guidance for the 1,300 mm size model for pinch roller adjustment.

Take-up Unit Operation

Explains the operation and settings of the media take-up unit for winding printed media.

Torque Limiter Adjustment

Details how to adjust the torque limiter for controlling media tension during winding.

Replacing Printed Roll Media

Describes the procedure for safely removing and replacing the printed roll media.

Media Edge Guide Adjustments

Explains how to adjust and remove media edge guides for roll media alignment.

Feeding Unit Functionality

Describes the operation of the feeding unit, including roll selection and handling.

Media Stopper Usage

Explains how to lock and release the media stopper for controlling media pull-out during loading.

Roll Holder Position Settings

Guides on setting the correct position for the roll holder on different machine models.

Loading Roll Media Instructions

Provides detailed steps for loading roll media onto the machine, including safety checks.

Setting Leaf Media

Details the procedure for setting and using leaf media, including media edge alignment.

Registering Media Information

Explains how to register new or unregistered media types with the machine for proper use.

Chapter 3: Cutting Operations

Overview of the Cutting Process

Outlines the general steps involved in performing cutting operations on the machine.

Installing Cutting Tools

Guides on installing cutters and pens into the tool holder for cutting and drawing.

Adjusting Cutting Blade Protrusion

Explains how to adjust the cutting blade protrusion length for optimal cutting performance.

Cutter Holder Installation

Guides on installing the cutter holder into the machine's tool holder.

Pen Installation and Usage

Details how to install a refill cartridge into the pen holder for drawing.

Ballpoint Pen Adapter Installation

Guides on installing a ballpoint pen into the pen adapter for drawing applications.

Pen Holder Installation

Guides on installing a pen holder or pen adapter into the machine's tool holder.

Setting Cutting Conditions

Details how to set cutting speed and pressure to match the media and tools used.

Performing Test Cutting

Explains how to execute test cuts to confirm tool conditions and settings.

Cutting Data Origin Adjustment

Covers changing the cutting start position and starting the cutting process.

Starting the Cutting Process

Details how to send cutting data and start the cutting operation.

Media Cutting Steps

Describes the process of cutting media after printing, including V-shaped cutting options.

Chapter 4: Cutting with Register Marks

Process for Cutting with Register Marks

Outlines the steps involved in cutting data accurately using register marks.

Creating Register Marks for Cutting

Details the procedure for creating register marks on the media for accurate cutting alignment.

Register Mark Guidelines

Describes the three types of register marks and provides recommendations for their color and clarity.

Register Mark Size and Standards

Specifies the recommended size, length, and line width for register marks to ensure reliable detection.

Register Mark Spacing Requirements

Specifies the required spacing between register marks to ensure proper detection and avoid mis-detection.

Register Mark Detection Range

Defines the detection range for register marks, including required margins and areas.

ID Cut Functionality

Explains the ID Cut feature for accurate cutting using register marks and provides a guide link.

No-Plotting Areas Around Marks

Advises against plotting data in areas around register marks to ensure correct detection.

Combined Printing and Cutting

Provides notes on performing printing and cutting operations together, highlighting software settings.

Setting Mark Detection Parameters

Details how to configure conditions for detecting printed register marks, including sensitivity.

Register Mark Origin Detection

Explains the process of detecting the origin position of register marks using the LED pointer.

ID Cut Process Steps

Outlines the sequential steps for performing an ID Cut operation.

XY Slitter Integration with Register Marks

Provides specific settings and considerations when using the XY slitter with register marks.

Chapter 5: Using the XY Slitter

XY Slitter Components Overview

Introduces the XY Slitter and identifies its main components like the X Cutter and XY carriage.

XY Clamp Lever Operation

Explains the operation of the XY clamp lever for securing and releasing media.

X Cutter Installation and Use

Details the method for securing and mounting the X cutter for slitting operations.

Tension Bar Functionality

Describes how to use the tension bar for maintaining proper media tension during XY slitting.

Media Chute Usage

Explains the function and setup of the media chute for collecting slit media.

Slitting During Printing

Details how to perform slitting concurrently with the printing process.

Printing Guide Lines for Slitting

Explains how to print guide lines for accurate slitting alignment.

X Cutter Mounting for Slitting

Guides on mounting the X cutter correctly for performing the slitting operation.

Printing RIP Data for Slitting

Explains how to print RIP data that includes slitting instructions.

Slitting Media After Printing

Details the procedure for performing slitting operations on the print media after the printing is complete.

Detecting Slitting Marks

Explains how to detect slitting marks on the media for accurate positioning.

XY Slitter Troubleshooting Guide

Provides solutions for common issues like media jams and slit position offsets with the XY Slitter.

Media Jam Resolution in XY Slitter

Details steps to resolve media jams specifically within the XY Slitter mechanism.

Adjusting Y Slit Position Offset

Explains how to adjust the Y slit position by entering a correction value if it is offset.

Chapter 6: Machine Settings

Media Setting Menu Options

Details settings related to media selection, width detection, and correction values.

Maintenance Menu Functions

Lists and describes various maintenance actions, including cleaning, nozzle recovery, and test printing.

Registering Nozzle Recovery Settings

Explains how to register and perform nozzle recovery for failed nozzles to improve print quality.

Nozzle Check and Auto Maintenance

Describes the nozzle check process and how to configure automatic maintenance functions.

Function Setting Menu Options

Covers various operational settings like carriage movement, take-up unit, and drying time.

Environment Setting Menu

Covers settings related to display language, units, network configuration, and remote control.

Machine Status Information

Allows checking machine status, such as wiper level, waste ink, firmware version, and error history.

Cutting Menu Settings

Covers settings for various cutting functions, including register marks, cut modes, and tool settings.

Copying Last Cut Data

Explains how to cut stored data from the machine's receive buffer by a specified number.

Preventing Uncut Media Issues

Details settings like Over Cut and Corner Cut to prevent media from being left uncut during cutting.

Chapter 7: Machine Maintenance

General Maintenance Precautions

Covers essential precautions to follow during machine maintenance, including cleaning and handling liquids.

Maintenance Schedule and Methods

Lists maintenance items and their recommended timing based on usage frequency.

Ink System Maintenance

Details procedures for maintaining ink consistency, such as shaking ink eco-cases periodically.

Cap Rubber Cleaning Procedure

Explains how to clean the cap rubber to prevent nozzle drying and ejection failures.

Carriage Underside Cleaning

Details how to clean the underside of the carriage to prevent media contamination.

Cloth Wiper Area Cleaning

Explains how to clean the cloth wiper area to prevent head surface contamination.

NCU Cleaning Instructions

Details how to clean the NCU sensor for proper nozzle check function.

DAS Sensor Cleaning Guide

Explains how to clean the DAS sensor located on the carriage underside.

Ink Discharge Channel Cleaning

Details how to clean the ink discharge channel to prevent clogging below the cap.

Media Sensor Cleaning Procedure

Explains how to clean the media sensors on the rear cover and carriage underside.

Media Cutter Cleaning Steps

Details how to clean the media cutter to maintain blade performance and prevent dust buildup.

Media Holder Cleaning Guide

Explains how to clean the media holder to ensure proper media feeding.

Jam Sensor Plate Cleaning

Details how to clean the jam sensor detecting plate on the carriage.

Platen Cleaning Instructions

Explains how to clean the platen to ensure proper media feeding and prevent dust accumulation.

Exterior Cover Cleaning

Guides on cleaning the exterior covers of the machine to maintain appearance.

Blowing Fan Filter Cleaning (TS330)

Details how to clean the blowing fan filter, specifically for the TS330 model.

Long-Term Unused Printer Preparation

Provides cleaning and preparation steps for printers left unused for extended periods.

Consumable Item Replacement Guide

Lists consumable items and their recommended replacement timings based on usage.

Cloth Wiper Replacement Procedure

Details the step-by-step procedure for replacing the cloth wipers.

Cap Replacement Procedure

Explains how to replace the cap when ejection failures persist even after cleaning.

Absorber Replacement Around Station

Guides on replacing the cap absorber or maintenance liquid absorber.

Exhaust Fan Filter Replacement

Details the procedure for removing and replacing the exhaust fan filter.

Blowing Fan Filter Replacement

Explains how to remove and replace the blowing fan filter.

Pinch Roller Replacement Steps

Guides on replacing worn or dirty pinch rollers with new ones.

Media Holder Replacement Procedure

Details how to replace the media holder if it becomes deformed.

Media Cutter Replacement Guide

Explains how to replace the media cutter when blades are chipped or blunt.

Y Cutter Replacement (XY Slitter)

Guides on replacing the Y cutter component of the XY Slitter.

X Cutter Replacement (XY Slitter)

Details how to replace the X cutter component of the XY Slitter.

Media Edge Guide Film Replacement

Explains how to replace the media edge guide film if it is creased or worn.

Ink Absorber Replacement (Ink Supply Unit)

Guides on replacing the ink absorber in the ink supply unit to prevent dirt buildup.

Waste Ink Tank Replacement

Details the procedure for replacing the waste ink tank when it reaches its capacity.

Media Cutter Replacement Reference

Refers to replacing media cutters when blades are chipped or blunt.

Pen Line Replacement Guide

Describes the replacement of pen lines used for writing or cutting operations.

Chapter 8: Troubleshooting Guide

General Troubleshooting Steps

Provides a general overview of troubleshooting common issues and checking basic connections.

Power-On Issues

Lists checks and corrective actions for problems related to the machine not turning on.

Printing Not Possible Issues

Offers solutions for problems preventing the machine from printing, including connectivity checks.

Media Jam and Dirt Issues

Provides steps to resolve media jamming or contamination issues on the platen.

Image Quality Defects

Details troubleshooting steps for various image defects like streaks, blurriness, and text duplication.

Print Head Nozzle Washing

Explains nozzle washing procedures to resolve persistent ejection failures like clogging.

Heater Temperature Problems

Addresses issues with heater temperature settings and potential causes like selector switch errors.

Ink Leakage Response

Provides immediate actions and contact information for ink leak incidents.

Cutting Operation Troubleshooting

Addresses common issues and solutions related to cutting operations, including position shifts.

Register Mark Sensor Adjustment

Guides on adjusting the register mark sensor position for accurate detection.

LED Pointer Position Correction

Explains how to correct the LED pointer position if register marks are misaligned.

Investigating Cutting Failures

Guides on identifying causes for cutting failures and performing sample cuts.

Correcting Print-Cut Misalignment

Details how to correct print and cut misalignment using RasterLink correction patterns.

Error Message Interpretation

Lists common error messages, their causes, and corrective actions for efficient troubleshooting.

Handling Warning Messages

Details specific warning messages and their resolution steps to maintain machine operation.

Ink Error Message Resolution

Explains ink-related error messages and provides troubleshooting steps for resolution.

SYSTEM HALT Error Handling

Provides instructions for handling SYSTEM HALT errors by power cycling the machine.

Chapter 9: Appendix

Machine Specifications Overview

Lists technical specifications for different printer models, including print head, ink, and media capabilities.

Cutting Specifications

Provides technical specifications specifically related to the cutting function, such as speed and pressure.

XY Slitter Specifications

Lists technical specifications for the XY Slitter, including cutting accuracy and media compatibility.

Relay Box Options

Describes the relay box options available for external heaters and their specifications.

Open Source LICENSE Library

Lists open-source software components and their associated licenses used in the printer firmware.

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