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Mitsubishi EHST20C-VM2C User Manual

Mitsubishi EHST20C-VM2C
108 pages
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SERVICE MANUAL
CONTENTS
1. REFERENCE MANUAL
...................................
3
2. SAFETY PRECAUTION
...................................
4
3. SPECIFICATIONS
............................................
7
4. PART NAMES AND FUNCTIONS
.................
11
5. OUTLINES AND DIMENSIONS
.....................
13
6. WIRING DIAGRAM
........................................
15
7. FIELD WIRING
...............................................
34
8. WATER SYSTEM DIAGRAM
.........................
38
9. CONTROLS
...................................................
42
10. TROUBLESHOOTING
...................................
62
11. DISASSEMBLY PROCEDURE
......................
79
12. SUPPLEMENTARY INFORMATION
...........
102
13. SERVICE AND MAINTENANCE
.................
103
Notes:
This manual describes service
data of cylinder unit only.
RoHS compliant products have
<G> mark on the spec name plate.
R410A
PARTS CATALOG (OCB570)
CYLINDER UNIT
CYLINDER UNIT
MAIN REMOTE
CONTROLLER
September 2016
No. OCH570
REVISED EDITION-C
OCH570 REVISED EDITION-B
is void.
[Model Name]
EHST20C-VM2C
EHST20C-VM6C
EHST20C-YM9C
EHST20C-TM9C
EHST20C-VM2EC
EHST20C-VM6EC
EHST20C-YM9EC
EHST20C-MHCW
EHST20C-MEC
EHST20D-VM2C
EHST20D-VM2EC
EHST20D-YM9C
EHST20D-MHCW
EHST20D-MEC
EHST20D-MHC
Revision:
•
Added EHST20C-VM2CR2.UK,
EHST20C-VM6CR2.UK,
EHST20C-YM9CR2.UK,
EHST20C-TM9CR2.UK,
EHST20C-VM2ECR2.UK,
EHST20C-VM6ECR2.UK,
EHST20C-YM9ECR2.UK,
EHST20C-MHCWR2.UK,
EHST20C-MECR2.UK,
EHST20D-VM2CR2.UK,
EHST20D-VM2ECR2.UK,
EHST20D-YM9CR2.UK,
EHST20D-MHCWR2.UK,
EHST20D-MECR2.UK,
EHST20D-MHCR2.UK,
EHPT20X-VM2CR2.UK,
EHPT20X-VM6CR2.UK,
EHPT20X-YM9CR2.UK,
EHPT20X-TM9CR2.UK,
EHPT20X-MHCWR2.UK,
ERST20C-VM2CR2.UK,
ERST20C-MECR2.UK,
ERST20D-VM2CR2.UK and
ERST20D-MECR2.UK in
REVISED EDITION-C.
•Somedescriptionshavebeen
modified.
[Service Ref.]
Refer to page 2.
EHPT20X-VM2C
EHPT20X-VM6C
EHPT20X-YM9C
EHPT20X-TM9C
EHPT20X-MHCW
ERST20C-VM2C
ERST20C-MEC
ERST20D-VM2C
ERST20D-MEC

Table of Contents

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Mitsubishi EHST20C-VM2C Specifications

General IconGeneral
CategoryHeat Pump
ModelEHST20C-VM2C
Cooling Capacity2.0 kW
Indoor Unit Noise Level (Cooling)21 dB(A)
ManufacturerMitsubishi
Power Supply220-240 V, 50 Hz
Outdoor Unit Dimensions (HxWxD)550 x 285 mm

Summary

1 REFERENCE MANUAL

OUTDOOR UNIT'S SERVICE MANUAL

Lists service manuals for outdoor units, referencing specific manual numbers.

2 SAFETY PRECAUTION

WARNING

Precautions that must be observed to prevent injuries or death.

CAUTION

Precautions that must be observed to prevent damage to the unit.

3 SPECIFICATIONS

Optional extras

Lists optional accessories and their part numbers available for the units.

5 OUTLINES AND DIMENSIONS

5-1. Technical Drawings

Provides technical drawings and connection details for unit dimensions.

6 WIRING DIAGRAM

6-19. DIP switch functions

Details the functions of DIP switches on the FTC printed circuit board for various settings.

7 FIELD WIRING

Option 1: Cylinder unit powered via outdoor unit

Details electrical connections for a single-phase setup where the cylinder unit is powered via the outdoor unit.

8 WATER SYSTEM DIAGRAM

<E*ST20*-*M**C > (Split model system)

Illustrates the water system for split model units, showing connections and components.

9 CONTROLS

9-1. Main remote controller

Describes the parts and functions of the main remote controller for system operation.

9-2. Setting the Main remote controller

Instructions for initial system setup and settings using the main remote controller.

9-3. Main Settings Menu

Details on accessing and navigating the main settings menu for system configuration.

9-4. Service Menu

Provides access to advanced functions and settings for installers and service engineers.

<Thermistor adjustment>

Allows adjustments to thermistor readings for accurate temperature measurement.

<Auxiliary settings>

Configures settings for auxiliary components like pumps, heaters, and mixing valves.

<Operation settings>

Configures various operational modes including freeze protection, simultaneous operation, and heating.

<Energy monitor settings>

Displays and configures settings for monitoring energy consumption and heat delivery.

<External input settings>

Configures external inputs like demand control and outdoor thermostat for system operation.

<Running information>

Displays current temperature and component data from indoor and outdoor units.

<Thermistor reading>

Shows current readings from various thermistors on the water and refrigerant circuits.

<Summary of settings>

Displays current installer and user entered settings for system parameters.

<Error history>

Allows viewing of previous error codes, unit addresses, and occurrence dates.

<Password protection>

Protects access to service settings to prevent unauthorized changes by users.

Resetting the password

Resets the service menu password to the factory default of 0000.

<Manual reset>

Restores all system settings to their factory default values.

<SD card>

Describes using an SD card to simplify settings management for the main remote controller.

Request codes

Lists request codes for accessing indoor unit switch settings and error histories.

Indoor unit switch setting display (Request code: 162 to 166)

Displays the configuration of indoor unit DIP switches based on request codes.

Output signal display (Request code: 175/553)

Shows output signal status based on request codes, referencing wiring diagrams.

Input signal display (Request code: 176/554)

Displays input signal status based on request codes, referencing wiring diagrams.

Indoor unit only operation

Explains how to operate the unit using only the indoor unit without outdoor connection.

Emergency operation

Describes emergency operation mode where main control functions are unavailable.

10 TROUBLESHOOTING

10-1. Troubleshooting

Provides a summary of self-diagnosis based on error codes and service procedures.

10-2. Test Run

Outlines the procedure and checks required before performing a test run of the system.

10-3. Malfunction diagnosis method by main remote controller

Explains how to diagnose malfunctions using the main remote controller's error code screen.

10-4. Self diagnosis and action

Lists error codes, possible causes, and diagnostic actions for troubleshooting.

10-5. Troubleshooting by inferior phenomena

Provides solutions for faults not indicated by error codes, based on symptoms.

10-6. Checking component parts' function

Details how to check the functionality of key components like pumps and heaters.

10-7. Test point diagram

Illustrates test points on the FTC controller board for troubleshooting electrical issues.

11 DISASSEMBLY PROCEDURE

<Preparation for the repair service>

Lists necessary preparations before starting any repair or disassembly work.

1. How to remove the front panel

Step-by-step guide with photos on how to remove the front panel of the cylinder unit.

2. How to remove the main remote controller

Instructions with photos on how to detach the main remote controller from its holder.

3. How to remove the electrical parts

Details the process for removing electrical components like breakers, contactors, and terminal blocks.

4. How to remove the control box

Step-by-step instructions with photos on removing the control box from the unit.

5. How to remove water pump (primary circuit)/pump valve/ strainer valve

Guides on removing the primary water pump, pump valve, and strainer valve with photos.

6. How to remove the 3-WAY VALVE/3-WAY VALVE MOTOR

Instructions with photos for removing the 3-way valve and its motor.

7. How to remove the flow sensor

Details the procedure with photos for removing the flow sensor from the unit.

8. How to remove the booster heater

Step-by-step guide with photos on how to remove the booster heater assembly.

9. How to remove the thermostat/immersion heater

Instructions with photos for removing the thermostat and immersion heater components.

10. How to remove the plate heat exchanger (P-HEX) (Refrigerant - Water)

Guides on removing the P-HEX (Refrigerant-Water) with detailed steps and photos.

11. How to remove the pressure relief valve/manometer/air vent (automatic)

Details the process for removing pressure relief valves, manometer, and air vents.

12. How to remove the expansion vessel

Guides on removing the expansion vessel, including steps for handling flare joints and gaskets.

13. How to remove the temperature and pressure (T&P) relief valve (EH*T20*-MHCW models)

Instructions for removing the T&P relief valve, specifically for EH*T20*-MHCW models.

15. How to remove the drain cock (primary circuit)

Steps for removing the drain cock from the pump valve or pipe side.

16. How to remove the drain cock (sanitary circuit)

Instructions for removing the drain cock from the DHW tank or P-HEX (Water-Water) side.

17. How to remove the plate heat exchanger (P-HEX) <Water - Water>

Details on removing the P-HEX (Water-Water) and associated components like drain cocks.

18. How to remove the water pump (sanitary circuit)

Guides on removing the sanitary circuit water pump, including electrical and pipe connections.

19. How to remove the scale trap (sanitary circuit)

Instructions for removing the scale trap and its associated components and supports.

21. How to remove the side panels

Details on how to remove the left and right side panels, including V/M plates.

22. How to remove the back panel

Instructions for removing the back panel of the unit, including handle removal.

23. How to detach and attach the quick connection

Explains the steps for detaching and attaching quick connections, including O-ring replacement.

Notes on replacing the parts

12 SUPPLEMENTARY INFORMATION

Refrigerant collecting (pumpdown) for split model systems only

Information on refrigerant collection procedures for split model systems.

Back-up operation of boiler

Details on how the boiler provides back-up operation for heating when the heat pump is unavailable.

13 SERVICE AND MAINTENANCE

Engineers Forms

Forms for recording system settings and maintenance activities.

Commissioning/Field settings record sheet

Sheet for recording initial system settings and commissioning parameters.

Annual Maintenance Log Book

Cylinder unit maintenance record sheet

Section for recording routine mechanical and electrical checks for the cylinder unit.

Outdoor heat pump unit maintenance record sheet

Section for recording routine maintenance checks for the outdoor heat pump unit.

Parts which require regular replacement

Lists parts requiring regular replacement and their possible failures.

Parts which require regular inspection

Lists parts needing regular inspection and their possible failures.

Parts which must NOT be reused when servicing

Identifies parts that should not be reused after servicing, such as O-rings and gaskets.

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