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Mitsubishi FREQROL-SFJ User Manual

Mitsubishi FREQROL-SFJ
125 pages
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Table of Contents

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Mitsubishi FREQROL-SFJ Specifications

General IconGeneral
Frequency50/60 Hz
Cooling MethodForced air cooling
AltitudeUp to 1000 m above sea level
Input Voltage200-240V AC, 380-480V AC, 500-600V AC
Power Range0.4 kW to 500 kW
Frequency Range400 Hz
Communication OptionsRS-485, CC-Link
Overload Capacity150% for 60 seconds
Protection FeaturesOvercurrent, overvoltage, undervoltage, overload, short circuit, overheating
Ambient Temperature-10°C to +50°C
Storage Temperature-20°C to +65°C
Humidity5% to 95% (non-condensing)
Vibration5.9 m/s² or less

Summary

§1. GENERAL

1.1 Introduction

Overview of the FR-SFJ series AC spindle drive unit and its purpose.

1.2 Safety during maintenance and troubleshooting

Essential safety precautions to be observed during maintenance and troubleshooting procedures.

1.3 Storage

Guidelines for storing the AC spindle drive unit when not in use.

§2. WIRING

2.1 External wiring

General overview of external wiring for the FR-SFJ unit.

2.1.1 Control system.where FR-SFJ is not connected to M300 through bus line

Wiring configuration for systems not using the M300 bus line connection.

c. Control system equipped with oriented spindle stop function

Wiring for systems with the oriented spindle stop function.

2.2 Parts arrangement

(1) SFJ-CA card and option card

Identifies the physical layout and placement of the SFJ-CA card and optional cards.

(2) Main board

Illustrates the components and layout of the main control board.

§3. ADJUSTMENT

3.1 Preliminary check

Steps to perform before turning on the FR-SFJ unit for the first time.

3.2 Power feeding

Procedures for turning on the power and checking initial conditions.

3.3.1 (A) Status display and parameter setting for ROM version A

Details on status display and parameter setting for ROM version A.

3.3.1 (B) Status display and parameter setting for ROM versions after "BO"

Details on status display and parameter setting for ROM versions after "BO".

3.4 Spindle control monitor on NC CRT display

Monitoring spindle control status via the NC CRT display.

3.5 Spindle control parameter setting on NC CRT display

Setting spindle control parameters using the NC CRT display.

3.6 Test operation

Procedures for performing test operations on the FR-SFJ unit.

3.7 Adjustment of motor speed

How to adjust motor speed settings for optimal performance.

3.8 Adjustment of oriented spindle stop function

Procedures for adjusting the oriented spindle stop function.

3.8.1 Oriented spindle stop motions

Describes the different types of oriented spindle stop motions.

3.8.2 Operation sequence

Describes the sequence of operations for the oriented spindle stop function.

3.8.4 Preparation for adjustment of magnesensor type oriented spindle stop

Steps to prepare for adjusting the magnesensor type oriented spindle stop.

3.8.5 Preparation for adjustment of encoder type oriented spindle stop

Steps to prepare for adjusting the encoder type oriented spindle stop.

3.8.6 Adjustment of oriented spindle stop function

Detailed procedure for adjusting the oriented spindle stop function.

3.8.7 Adjustment of servo rigidity

How to increase servo rigidity for oriented spindle stop.

3.8.8 "Advance/delay control" and "PI control" application

Explains the application of Advance/delay and PI control modes.

3.9 Parameter list

Comprehensive list of all available parameters and their settings.

§4. CARD SETTINGS AND CHECK TERMINALS

4.1 SFJ-CA1 card

Details on settings and terminal checks for the SFJ-CA1 card.

4.2 Card SF-ORJ

Information on settings and terminals for the SF-ORJ option card.

4.3 Card SF-TLJ

Information on settings and terminals for the SF-TLJ option card.

4.4 Card SF-DAJ

Information on settings and terminals for the SF-DAJ option card.

§5. ADDITION AND REPLACEMENT OF COMPONENT

5.1 Addition of option card (SF-ORJ, SF-DAJ and SF-TLJ)

Procedure for adding new option cards to the FR-SFJ unit.

5.2 Replacement of card

Steps for replacing various cards within the FR-SFJ unit.

5.3 Replacement of ROM

Instructions for replacing ROM modules on the circuit boards.

5.4 Replacement of diode module and transistor module

Procedures for replacing diode and transistor modules.

5.5 Disassembly and assembly of SJ-J type AC spindle motor

Detailed steps for disassembling and assembling the SJ-J type AC spindle motor.

§6. INSTALLATION OF ORIENTED SPINDLE STOP POSITION DETECTOR

6.1 Magnesensor l-point oriented spindle stop

Installation details for the magnesensor type oriented spindle stop.

6.1.2 Orientation of magnet and sensor head

Proper orientation guidelines for installing magnets and sensor heads.

6.1.3 Caution on installation of magnet

Important precautions to observe when installing magnets.

6.1.4 Caution on installation of sensor head

Important precautions to observe when installing sensor heads.

§7. DISCHARGE RESISTOR UNIT

§8. TROUBLESHOOTING

8.1 General information

General approach and preliminary checks for troubleshooting issues.

8.2 First step of troubleshooting

Initial steps and checks to perform when troubleshooting problems.

8.3 Second step of troubleshooting

Advanced troubleshooting steps and remedies for specific issues.

8.4 Alarm and warning table

Reference list of all alarms and warnings with their causes and meanings.

8.5 "Alarm/warning" display by LED readout

Interpretation of LED readout for alarms and warnings.

8.5.1 Troubles that are not displayed by LED readout

Troubleshooting guide for issues not indicated by LED readouts.

§9. PERIODIC INSPECTION

9.1 Inspection of control equipment

Regular inspection procedures for control equipment components.

9.2 Inspection of motor

Procedures for inspecting motor condition, including noise, vibration, and temperature.

9.3 Inspection of discharge resistor unit

Inspection guidelines for the discharge resistor unit.

610. PARTS LIST

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