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S4E
Mitsubishi S4E User Manual
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DISASSEMBL
Y
AND
REASSEMBLY
=
CD
®
~
J
~-
Cr::tl
,
3
.
l
·!;
lemsnt
3
·Roii
cf
va
l
ve
2..f'~Dl.tntlng
bf.cket
Oil
fi
lt
er
-
Cross
section
Oil
pu
rnp
remo,"'aI
To
remOYe
the
oil
pump,
tho
oil
pan
mus!
be
separate,
from
the
I:rankc.ase.
Before
r
e
mov
ing
the
oil
pan
l
be
Sur
e
to
drain
il
comp
lerel
y
.
Removing
the
mounting
bolt
(
I)
allows
the
pump
(2)
to
be
puUed
out
of
the
c
rankcase
.
Reverse
lrus
sequence
of
removal
to
install
the
oil
pump.
~
-
--
~~
..
-~
-'
98
1-8ol
t
Zlnd
Q8~ket
2-0
11
purnp
Removing
oil
pump
[
NOTE
]
The
oil
pump
will
not
com.
o
ff
if
o
il
pump
dr
iv
e
sear
i
s
firmly
meshed
with
camshaft
skew
gear,
While
giving
a
pull
to
Ibe
oil
pump,
tum
over
the
cranksha
ft
a
Uttle
to
ease
the
dr\ve
g.ear
from
the
skew
ge~
r
.
,
~
When
in
s
talling
the
011
pump.
ex
amin
e
the
gasket
fo
r
t
he
mountlog
bolt
.
Replac
e
the
gas.ket
if
it
is
nicke
d
or
o
l
h
erwise
de
fective
.
O~
pump
disassembly
(I)
From
the
pump>
remove
oil
stra
in
e
r
(2)
and
pump
cover
securing
bo
lts
(1).
Sep
a
rate
the
co
ye
r.
1·Bott
and
w8
iher
(4
pc:.;
ei!lch
)
2·0;1
nnl
in
er
ReMOving
oit
strainer
(2)
Invert
t
he
pump
case
and
catch
outer
rotor
(
3)
,
w
hich
will
slide
out
o
f
the
bore
by
its
own
wei
g
ht
.
3.oU1IJ
t
f01
0r
Aen
lo
ving
o
u
ter
rotor
103
105
Table of Contents
Table of Contents
5
Electrica L Equipmen
7
CONSTRUCTION and Functron
19
Crankcase
22
Cylinder Head
23
Main Moving Pan S
24
Timing Gear Train
26
Lubrication System
28
Cooling System
42
Crankcase
53
Cylin der Hea
57
Timing Mechanism
67
Lubrication System
69
Fuel System
71
Maintenance and Adjustment
72
Cooling System
84
Electrical Equipment
85
Bench Tests
90
Engine Dismounting and Mounting
95
Rocker Arms and Rocker Shaft
95
Cylinder Head
97
Timing Gears
101
Lubrication System
103
Cooling System (Water Pump Complete with Thermost3T)
106
Flywheel and Ring Gear
108
Fuel Filler
110
Injection Nozzles
111
Injection Pump and Governor
112
Engine Proper
126
Starter
134
Alternator and Regulator Unit
138
4
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Mitsubishi S4E Specifications
General
Engine Model
S4E
Cylinders
4
Aspiration
Naturally Aspirated
Fuel System
Indirect injection
Cooling System
Water-cooled
Engine Type
4-stroke
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