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Neolt Neofold HS 920 User Manual

Neolt Neofold HS 920
114 pages
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User Manual
GB
Manuale D'uso
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Table of Contents

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Neolt Neofold HS 920 Specifications

General IconGeneral
BrandNeolt
ModelNeofold HS 920
CategoryFolding Machines
LanguageEnglish

Summary

General Information

Manual Data and Users

Details about the manual's content, version, code, and intended users.

Information Ownership

Outlines reserved rights and usage conditions for the manual's content.

General Information

Conventions Used

Explains symbols, terms, and formatting conventions used throughout the manual.

Conventional Terms

Defines specific terms used to describe machine parts and actions.

Conventional Symbols

Explains the meaning of various symbols and text formatting conventions.

General Information

Manufacturer Identification

Provides contact and location details for the machine manufacturer, NEOLTFACTORY.

Machine Identification

Details the machine's type, model, serial number, and year of construction.

General Information

EC Conformity and Warranty

Covers EC conformity certification and the machine's warranty terms.

Assistance and Manual Usage

Information on obtaining technical assistance and guidance on using the manual.

General Information

Machine Description

Provides a comprehensive overview of the machine's functionality and design.

Correct and Incorrect Usage

Details intended purpose, proper procedures, and potentially damaging uses.

General Information

Machine Structure

Illustrates and labels the main components and parts of the machine.

Safety Information

Safety Criteria

Establishes fundamental safety principles and standards for machine design.

Safety Information

Personnel Qualifications

Specifies required qualifications for personnel at different machine lifecycle stages.

Responsibility

Clarifies manufacturer's responsibility regarding safety compliance and user actions.

Types of Protection

Describes the various fixed protective elements integrated into the machine for safety.

Safety Information

Safety Devices

Details safety mechanisms and devices, including emergency stops.

Fixed Protective Elements

Lists and describes fixed protective panels and guards installed on the machine.

Safety Information

Paper Presence Sensors

Explains the function of photoelectric cells detecting paper presence during operation.

Safety Information

Dangerous Areas and Residual Risks

Identifies hazardous zones and potential residual risks for operators.

Safety Information

Noise Levels and Hazards

Provides information on machine noise emissions and potential exposure hazards.

Machine Characteristics

Technical Specifications

Lists detailed technical data and operational parameters of the NEOFOLD HS machine.

Machine Characteristics

Working Space Requirements

Specifies minimum clearance required around the machine for safe operation and maintenance.

Machine Characteristics

Power Supply Details

Outlines voltage, frequency, absorption, and fuse specifications for power supply.

Machine Performance Overview

Describes the machine's capabilities, folding speeds, and operational features.

Operator Interface

Control Panel Overview

Introduces the operator interface, including keyboard layout and main controls.

Operator Interface

Keyboard Functions (Keys 1-7)

Details the function of specific keyboard keys for folding settings.

Operator Interface

Keyboard Functions (Keys 8-17)

Explains additional keys for format selection, margins, and crossfolds.

Operator Interface

Special Folding Function

Describes how to use the special function for custom fold width settings.

Emergency Stop Procedure

Instructions on how to activate and reset the machine's emergency stop function.

Installation Guide

Operator Qualifications for Installation

Specifies qualified personnel required for transportation and installation tasks.

Transportation Guidelines

Provides instructions and precautions for safely transporting the machine.

Shipping and Packaging Conditions

Details machine packaging, components, and weight for shipping purposes.

Installation Guide

Checking for Transportation Damage

Outlines the procedure for visually inspecting the machine for damage after shipping.

Installation Guide

Stand Assembly Procedure

Step-by-step instructions for assembling the machine's support stand.

Installation Guide

Stand Assembly Procedure

Step-by-step instructions for assembling the machine's support stand.

Installation Guide

Mounting Machine on Stand

Guides on how to safely position and secure the machine onto its assembled stand.

Installation Guide

Work Table Installation

Instructions for attaching and connecting the machine's work table.

Installation Guide

Collection Basket Installation

Details on how to install the folded sheet collection basket.

Installation Guide

Final Setup and Pre-operation Checks

Covers final adjustments and checks before the machine is ready for use.

Installation Guide

Machine Storage Guidelines

Recommendations for storing the machine safely and protecting it from environmental factors.

Installation Guide

Placement Requirements

Specifies the necessary conditions and space for installing the machine.

Environmental Area Characteristics

Details requirements for lighting, temperature, humidity, and operating environment.

Installation Guide

Electrical Connection Procedure

Instructions for safely connecting the machine to the electrical power supply.

Initial Operational Testing

Guidance on performing initial tests to ensure the machine's correct operation.

Machine Operation

Operator Qualifications for Use

Reiteration of qualified personnel requirement for operating the machine.

Workstation Setup

Describes the correct operator positioning for start-up and folding operations.

Powering Machine On and Off

Instructions for operating the main switch to power the machine on and off.

Feeding Sheets for Folding

Explains the process of feeding sheets into the machine for folding.

Machine Operation

Sheet Feeding Procedure

Detailed steps for preparing and feeding paper sheets into the folding mechanism.

Using Special Folding Functions

Introduction to utilizing special functions for non-standard fold settings.

Machine Operation

Special Function Setup Details

Step-by-step guide for configuring custom fold widths using the special function.

Machine Operation

Using Special-1 Function

Instructions for using the Special-1 function for specific fold formats.

Machine Operation

Special-1 Function Usage Notes

Important notes regarding Special-1 function limitations, output, and speed.

Machine Operation

Handling Paper Jams

Procedures for immediately stopping the machine and addressing paper jams.

Machine Operation

Clearing Paper Jams

Detailed steps for removing jammed paper and resetting the machine.

Machine Operation

Paper Specifications for Folding

Guidelines on acceptable paper types, weights, and conditions for folding.

Operational Tests

List of Operating Tests

A table listing all available tests to verify the machine's operational status.

Operational Tests

Machine Operational Test

Steps to initiate and conduct a comprehensive operational test of the machine.

Operational Tests

Sensor Tests (1-8)

Explains how to perform tests on the machine's various sensors.

Solenoid and Microswitch Tests (9-11)

Guides on testing solenoids and associated microswitches for proper function.

Operational Tests

Friction Tests (12-13)

Details the procedure for testing the friction mechanisms within the machine.

Operational Tests

Low Speed Motor Test (14)

Instructions for testing the low-speed motor operation and cycle count.

Operational Tests

Automatic Motor Test (15)

Procedure for running an automated test of the machine's motor.

Fan Test (16)

Steps for testing the functionality of the machine's cooling fans.

Alarm Messages and Indications

Alarm Overview

Introduces the system for displaying operational problems via codes and messages.

Alarms Blocking Machine Operation

Describes alarms that halt machine function and require a restart.

Alarm Messages and Indications

Indications Not Blocking Machine Operation

Explains non-critical indications that alert without stopping the machine.

Maintenance Procedures

Ordinary Maintenance Overview

Covers routine preventive operations to ensure safe and reliable machine usage.

Operator Qualifications for Maintenance

Specifies that only qualified personnel should perform ordinary maintenance tasks.

Ordinary Maintenance Schedule

Lists periodic maintenance tasks, frequency, procedures, and precautions.

Extraordinary Maintenance

Advises contacting the manufacturer for maintenance not covered in the manual.

DIN 824 Standards Reference

DIN 824 Standards Table

Reference table detailing DIN 824 standards for paper folding formats and margins.

Machine Demolition and Disposal

Operator Qualifications for Demolition

States that only qualified personnel are permitted to demolish the machine.

Deactivation Procedure

Steps for safely deactivating the machine at the end of its operational life.

Attachments

List of Attachments

Enumerates all supplementary documents included with the manual.

EC Conformity Declaration

Specifies the EC conformity declaration, providing machine compliance details.

Attachments

EC Conformity Certification Details

Details about the manufacturer, machine description, and compliance standards.

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