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Olympus Panametrics Epoch 4 Plus User Manual

Olympus Panametrics Epoch 4 Plus
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EPOCH 4PLUS
Part No. 910-250C
USER’S MANUAL
Advanced Test Equipment Rentals
www.atecorp.com 800-404-ATEC (2832)
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Table of Contents

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Olympus Panametrics Epoch 4 Plus Specifications

General IconGeneral
BrandOlympus
ModelPanametrics Epoch 4 Plus
CategorySecurity Sensors
LanguageEnglish

Summary

Warranty

1 Preface

1.1 Product Description

Provides a detailed overview of the EPOCH 4PLUS ultrasonic flaw detector's capabilities and features.

1.2 About this Document

Describes the content and purpose of the EPOCH 4PLUS instruction manual.

1.3 Audience

Identifies the intended users of the EPOCH 4PLUS and recommends relevant training.

1.4 Typographic Conventions

Explains the formatting and symbols used throughout the document for clarity.

1.6 Revision History

Lists the document's revisions, including dates and issue numbers.

1.7 Technical Help

Provides contact information for obtaining technical assistance from Olympus NDT.

2 Operating the Power Supply

2.1 Using AC Line Power

Details the procedure for powering the EPOCH 4PLUS using an AC adapter.

2.2 Using Battery Power

Explains how to use the EPOCH 4PLUS with its internal NiMH battery pack.

2.3 Operating Time for the Battery

Provides information on battery life under different operating conditions.

2.4 Replacing the Battery

Step-by-step instructions for safely replacing the unit's battery pack.

2.5 Charging the Battery

Describes the process for charging the EPOCH 4PLUS battery internally or externally.

2.6 Using an “AA” Alkaline Battery

Explains the use of an optional AA alkaline battery pack for extended operation.

3 Managing Basic Operations

3.1 Powering-up/LCD Screen Adjustment

Covers powering on the unit and adjusting LCD screen brightness for optimal viewing.

3.2 Using the Keypad

Details the layout and functionality of the EPOCH 4PLUS keypad for operation.

3.3 Summarizing Keypad Functions

Provides an overview of the functions associated with the main keypad.

3.3.1 Main Keypad Functions

Details the specific functions of the main keypad keys, including Gain and Option.

3.3.2 Datalogger Keypad Functions

Explains the functions of the keys used for datalogger and memory operations.

3.4 Editable Parameters Software

Describes how to customize instrument parameters accessed via function keys.

3.5 Color Settings

Explains how to customize the display colors for various screen elements.

3.6 Managing the Display

Covers switching between split-screen and full-screen display modes.

3.6.1 Full Screen A-Scan Display

Details the features and information presented in the full-screen A-Scan display.

3.6.2 Split Screen Display

Explains the split-screen display format for simultaneous waveform and data viewing.

3.6.3 Display Flags and Markers

Describes the visual indicators and markers on the display for active functions.

3.7 Setting-up Parameters

Guides on accessing and configuring basic system parameters via the Setup menu.

3.7.1 Language Selection

Instructions for selecting the operating language for the instrument.

3.7.2 Units of Measurement

Explains how to change units for distance and soundpath data (inches/mm/µs).

3.7.3 Analog Out

Details the configuration of analog output voltage scales for external devices.

3.7.4 Clock

Instructions for setting the instrument's real-time internal clock.

3.7.5 Advanced User

Describes customizing settings for standard and advanced user modes.

3.7.6 USB Connector

Information on the USB port for high-speed data transfer to a PC.

3.7.7 VGA Output On/Off

Explains how to enable or disable the VGA output for external displays.

3.7.8 Beep On

Describes enabling audible beeps for keypad input.

3.7.9 Grid On/Off

Explains how to enable or disable the display grid for waveform reference.

3.7.10 Keypad Lock Functions

Details the 'All Lock' and 'Cal Lock' functions to prevent accidental key presses.

4 Adjusting the Pulser Receiver

4.1 Adjusting System Sensitivity

Guides on adjusting the instrument's sensitivity for optimal signal detection.

4.2 Using AUTO-80%

Explains the AUTO-80% function for quick gain adjustment to 80% screen height.

4.3 Setting a Gain Reference Level and Adding Scanning Gain

Details setting a reference gain and adding temporary scanning gain for inspections.

4.4 Using the Pulser Key

Describes accessing pulser receiver and filter parameters via the Pulser key.

4.4.1 Waveform Rectification

Explains the different waveform rectification modes available on the instrument.

4.4.2 Pulser Energy

Details the selectable pulser energy settings (Low, Medium, High, Max).

4.4.3 Damping

Explains damping control for optimizing waveform shape and resolution.

4.4.4 Test Mode

Describes the available test modes: Pulse-Echo, Through, and Dual.

4.4.5 Narrowband Filters

Details filter selection to improve signal-to-noise ratio by removing unwanted frequencies.

4.4.6 Pulser Type Selection

Explains the choice between negative spike and tunable square wave pulser types.

4.4.7 Pulser Frequency Selection

Guides on selecting pulser frequency to match transducer performance.

5 Managing Special Waveform Functions

5.1 Reject

Explains the Reject function to eliminate unwanted low-level signals from the display.

5.2 Peak Memory

Describes capturing and storing the amplitude of each display point for waveform analysis.

5.3 Peak Hold

Explains freezing the current screen display for waveform comparison.

5.4 Screen Freeze

Details freezing the display to hold information for storage or analysis.

6 Using the Gates

6.1 Positioning Gate 1

Guides on positioning Gate 1 for thickness readings, soundpath data, and alarms.

6.2 Positioning Gate 2

Explains positioning Gate 2 for echo-to-echo readings and multiple alarm gates.

6.3 Taking Thickness Readings

Details how to perform thickness measurements using Gate 1 and measurement modes.

6.4 Taking Echo-to-Echo Thickness Readings

Guides on measuring thickness between successive echoes using Gate 1 and Gate 2.

6.5 Locating Flaws with an Angle Beam Transducer

Explains obtaining soundpath information for angle beam inspections.

6.6 Measuring Signal Amplitude

Details how to measure signal amplitude for estimating discontinuity size.

6.7 Operating Time-of-Flight (TOF) Mode

Explains displaying and measuring Time-of-Flight data in microseconds.

6.8 Using the Zoom Feature

Guides on using the Zoom function to improve display resolution of specific areas.

6.9 Activating Gate Alarms

Covers setting up threshold and minimum depth alarms for Gates 1 and 2.

6.9.1 Threshold Alarms

Details setting positive or negative logic threshold alarms for gate activation.

6.9.2 Minimum Depth Alarm

Explains triggering alarms when thickness readings fall below a defined level.

6.9.3 Minimum Depth Alarm with a Single Gate

Guides on setting minimum depth alarms for Gate 1 or Gate 2 individually.

6.9.4 Minimum Depth Alarm in the Echo-to-Echo Measurement Mode

Explains setting minimum depth alarms within the Echo-to-Echo measurement mode.

7 Calibrating the EPOCH 4PLUS

7.1 Getting Started

Provides a basic review and setup procedure before actual calibration.

7.2 Calibrating with a Straight Beam Transducer

Step-by-step guide for calibrating the instrument with a straight beam transducer.

7.3 Calibrating with a Delay Line Transducer

Procedure for calibrating the EPOCH 4PLUS using a delay line transducer.

7.4 Calibrating with a Dual Element Transducer

Detailed steps for calibrating with a dual element transducer.

7.5 Calibrating with an Angle Beam Transducer

Instructions for calibrating the instrument using an angle beam transducer.

7.5.1 Locating the Beam Index Point (B.I.P.)

Guides on finding the Beam Index Point (BIP) on an angle beam probe.

7.5.2 Verifying the Refracted Angle (Beta)

Details on verifying the actual refracted angle of the probe for accurate calculations.

7.5.3 Calibrating for Distance

Step-by-step guide for calibrating the instrument's distance measurements.

7.5.4 Calibrating for Sensitivity

Explains setting up a reference gain level for calibration.

8 Managing the Datalogger and Data Communication Features

8.1 Defining the Datalogger Storage Capacity

Describes the types of data the datalogger can store and its capacity.

8.2 Using the Memory Screen

Guides on navigating and using the Memory screen for file management.

8.3 Using the Alphanumeric Keypad

Explains how to enter numbers and letters using the alphanumeric keypad.

8.4 Creating Files and Identifier (ID) Codes

Details on creating files and assigning unique identifiers for data storage.

8.5 Saving Waveforms and Thickness Readings

Covers saving waveform data and thickness readings to files.

8.6 Incrementing ID Codes

Explains the automatic incrementing feature for ID codes during data saving.

8.7 Recalling Transducer Calibrations and Waveforms

Guides on recalling saved transducer calibrations and waveforms to the live screen.

8.8 Saving and Recalling Quick Recall Calibrations

Details saving and recalling frequently used calibration setups for quick access.

8.9 Creating Memos

Explains using the MEMO feature to add descriptive comments to stored data.

8.10 Editing a File

Guides on editing file directory entries, including clearing and swapping files.

9 Using Software Options

9.1 Defining Active/Inactive Options

Explains how to activate or deactivate various software options via the Options Menu.

9.2 Distance Amplitude Correction (DAC)

Details the DAC curve method for plotting amplitude variations against distance.

9.2.1 Drawing DAC Curves

Step-by-step instructions for drawing DAC curves using various standards.

9.2.2 Special Considerations for JIS Z3060 DAC Curves

Highlights specific requirements and considerations for JIS Z3060 DAC curves.

9.2.3 Saving and Recalling DAC Curves

Covers saving and recalling DAC curves and setups from the datalogger.

9.2.4 Setting Alarms in DAC Mode

Explains how to set gate alarms referenced to the DAC curve.

9.2.5 Exiting DAC Mode

Details how to exit DAC mode and return to normal operation.

9.3 Time Varied Gain (TVG)

Describes the TVG option for compensating echo amplitude variations with distance.

9.3.1 Activating and Calibrating TVG

Step-by-step guide for activating and calibrating the TVG function.

9.3.2 Saving and Recalling TVG Setups

Covers saving and recalling TVG setups from the datalogger.

9.3.3 Exiting TVG Mode

Details how to exit TVG mode and return to normal operation.

9.4 Advanced DAC/TVG

Introduces the Advanced DAC/TVG software option for enhanced customization.

9.4.1 Description

Provides a description of the Advanced DAC/TVG software capabilities.

9.4.2 Option Activation and Reference Correct

Guides on activating ADT options and applying reference correction.

9.4.3 Gain Adjustment Options

Details the three types of gain adjustment available for DAC/TVG setups.

9.4.3.1 Scanning Gain

Explains how to add temporary scanning gain for inspection purposes.

9.4.3.2 Curve Adjustment Gain (DAC Gain or TVG Gain)

Covers adjusting the overall gain level of DAC or TVG curves.

9.4.3.3 Transfer Correction

Details adding transfer correction to DAC curves for surface condition differences.

9.4.4 ASME, ASME-3 and JIS Options

Describes standard DAC/TVG options compatible with ASME and JIS codes.

9.4.4.1 ASME and ASME-3

Explains ASME and ASME-3 standard DAC/TVG functionality.

9.4.4.2 JIS

Details JIS standard DAC/TVG functionality and its unique features.

9.4.5 20%-80% DAC Option

Describes the 20%-80% DAC option for sizing defects that rise above 20% FSH.

9.4.6 Custom DAC Curves Option

Guides on creating customizable DAC curves for specific inspection needs.

9.4.7 TVG Table Option

Explains the TVG Table option for manual definition of TVG setups.

9.5 Low Pulse Repetition Frequency (LPRF)

Details activating and exiting the Low PRF mode to avoid wrap-around noise.

9.6 High Pulse Repetition Frequency (HPRF)

Explains activating and exiting the High PRF mode for specific applications.

9.7 Spotweld Overlay

Describes the Spotweld Overlay software option for A-Scan waveform template comparison.

9.7.1 Activating Spotweld Overlay Mode

Guides on activating the Spotweld Overlay mode for weld inspection.

9.7.2 Defining Switchable Overlays

Explains how to store and switch between reference waveform overlays.

9.7.3 Accessing Datalogger Storage

Details datalogger file locations for waveform overlays and weld rating stamping.

9.8 Spotweld Assistant (SWA)

Introduces the Spotweld Assistant software for weld nugget quality characterization.

9.8.1 Description

Provides an overview of the SWA software and its role in weld inspection.

9.8.2 Basic Spotweld Characteristics

Explains the main criteria for analyzing spotweld ring-down patterns.

9.8.2.1 Echo Attenuation

Details how echo attenuation indicates weld nugget characteristics.

9.8.2.2 Echo Spacing

Explains how echo spacing relates to material thickness and weld quality.

9.8.2.3 Intermediate Echoes

Describes intermediate echoes and their relation to weld nugget size.

9.8.2.4 Spotweld Assistant

Explains the automated algorithm for on-screen weld characterizations.

9.8.3 Option Activation

Guides on activating the Spotweld Assistant option via the Options Menu.

9.8.4 Reference Weld Setup

Details setting up reference conditions for GOOD and UNWELD weld patterns.

9.8.4.1 AUTOFREEZE

Explains the AUTOFREEZE option for automatic display freezing on gate alarm.

9.8.4.2 HELP Key

Describes accessing the onboard quick reference guide for setup.

9.8.5 Inspection Mode (Basic)

Guides on performing inspections in basic mode after reference setup.

9.8.6 Inspection Mode (Advanced)

Details setting up advanced algorithm parameters for weld quality ratings.

9.8.6.1 Advanced User Activation

Explains how to enter the advanced algorithm setup for customization.

9.8.6.2 Advanced Algorithm Training

Guides through customizing criteria for echo attenuation, spacing, and intermediate echoes.

9.8.7 Spotweld Assistant and the EPOCH 4PLUS Datalogger

Highlights datalogger integration for storing setups, algorithms, and inspection plans.

9.9 Interface Gate

Describes the Interface Gate for compensating changing water path distances.

9.9.1 Activating the Interface Gate

Guides on activating the Interface Gate and selecting its operating mode.

9.9.2 Operating in Standard Mode

Explains using the Interface Gate in Standard Mode for flaw detection.

9.9.3 Operating in Echo-to-Echo Mode

Details using the Interface Gate in Echo-to-Echo Mode for thickness gaging.

9.9.4 Managing Gate Positioning and Alarms

Covers positioning the Interface Gate and setting alarms for accurate measurements.

9.10 Floating Gate

Describes the Floating Gate option for tracking echo amplitude at specific dB points.

9.10.1 Activating Floating Gate

Guides on activating the Floating Gate and selecting its dB position.

9.10.2 Operating in -6 dB Mode

Explains operating the Floating Gate in -6 dB mode for 50% echo height tracking.

9.10.3 Operating in -12 db Mode

Details operating the Floating Gate in -12 dB mode for 25% echo height tracking.

9.11 Curved Surface Correction (CSC)

Explains the CSC option for accurate sound path values on curved surfaces.

9.12 Wave Analysis

Describes the Wave Analysis option for measuring time and dB difference between points.

9.12.1 Activating the Wave Analysis Software

Guides on activating the Wave Analysis software via the Options Menu.

9.12.2 Moving the Cursors

Details how to move cursors A and B for waveform analysis.

9.13 Onboard DGS/AVG

Introduces the Onboard DGS/AVG option for defect sizing using DGS/AVG curves.

9.13.1 Description

Provides a description of the DGS/AVG method and its instrument implementation.

9.13.2 Option Activation

Guides on activating the DGS/AVG option after proper setup and calibration.

9.13.3 Operation

Details the operation of the DGS/AVG software for defect sizing.

9.13.4 DGS/AVG and the EPOCH 4PLUS Datalogger

Explains how DGS/AVG setups and results are stored in the datalogger.

9.13.5 Relative Attenuation Measurement

Describes methods for measuring relative attenuation in materials for DGS/AVG.

9.14 Backwall Echo Attenuator (BEA)

Explains the BEA option for adjusting gain in the backwall region for defect monitoring.

9.14.1 Description

Provides a description of the BEA option and its use in specific inspections.

9.14.2 Activating the Backwall Echo Attenuator

Guides on activating the Backwall Echo Attenuator via the Options Menu.

9.14.3 Operating Backwall Echo Attenuator

Details operating the Backwall Echo Attenuator and adjusting gain within Gate 2.

9.14.4 BEA and the EPOCH 4PLUS Datalogger

Explains saving BEA setup parameters and inspection data to the datalogger.

9.15 AUTO-FREEZE

Describes the AUTO-FREEZE option for automatic display freezing upon gate alarm.

9.16 AWS

Explains the AWS software option for inspections under the AWS D1.1 code.

9.16.1 AWS and the EPOCH 4PLUS

Details how the EPOCH 4PLUS simplifies AWS D1.1 tasks and data documentation.

9.16.2 Operating the AWS D1.1 Software

Guides on calibrating and operating the AWS D1.1 software.

9.16.3 Adding Scanning Gain

Explains adding scanning gain to the REF B value as required by AWS Code.

9.16.4 Calculating A and C Values

Details the calculation of A and C values for determining the D value in AWS.

9.17 API 5UE

Introduces the API 5UE software option for inspecting ID cracking in pipe.

9.17.1 Description

Provides a description of the API 5UE software and its crack sizing methods.

9.17.2 API 5UE and the EPOCH 4PLUS

Explains how API 5UE software reduces operations and inspection time.

9.17.3 Activating the API 5UE Software

Guides on activating the API 5UE software and entering reference notch depth.

9.17.4 Calibrating to a Reference Standard

Details calibrating to a reference notch using Envelope or Manual Mode.

9.17.4.1 Envelope Mode

Explains using Envelope Mode for crack depth inspection with API 5UE.

9.17.4.2 Manual Mode

Guides on manually collecting data points for crack sizing in Manual Mode.

9.17.5 Crack Sizing with API 5UE

Describes the processes for sizing cracks using the API 5UE software.

9.17.5.1 Envelope Mode

Explains using Envelope Mode to collect data for crack depth sizing.

9.17.5.2 Manual Mode

Guides on manually sizing cracks by selecting Amax, T1, and T2 points.

9.17.6 API 5UE and the EPOCH 4PLUS Datalogger

Explains how API 5UE data is stored and transferred from the datalogger.

Appendix A – Specifications

Appendix D – Cable Diagrams

Appendix E – Parts List

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