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Olympus EPOCH 1000 Series User Manual

Olympus EPOCH 1000 Series
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910-269-EN — Revision B
June 2011
EPOCH 1000 Series
Users Manual
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Table of Contents

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Olympus EPOCH 1000 Series Specifications

General IconGeneral
BrandOlympus
ModelEPOCH 1000 Series
CategorySecurity Sensors
LanguageEnglish

Summary

Important Information — Please Read Before Use

Intended Use

Defines the product's intended application and usage limitations.

Instruction Manual

Explains the manual's purpose and importance for safe operation.

Instrument Compatibility

Specifies required ancillary equipment for proper instrument function.

Repair and Modification

Details limitations on user-serviceable parts and unauthorized changes.

Safety Symbols

Describes hazard warning symbols and their meanings.

Safety Signal Words

Explains the hierarchy and meaning of DANGER, WARNING, and CAUTION.

Notes Signal Words

Defines IMPORTANT, NOTE, and TIP signal words for document clarity.

Warnings

Provides critical safety precautions and operational guidelines.

WEEE Directive

Explains product disposal requirements according to European WEEE Directive.

China RoHS

Details China RoHS mark and Environmental Friendly Usage Period (EFUP).

EMC Directive Compliance

Covers compliance with FCC (USA) and ICES-001 (Canada) standards.

Warranty Information

Outlines warranty terms, conditions, and limitations.

Technical Support

Provides information on obtaining customer service and product support.

Preface

Product Description

Overview of the EPOCH 1000 Series instruments and their capabilities.

EPOCH 1000 Series Models

Details the three instrument configuration levels available.

About This Document

Explains the manual's scope and the tasks it covers.

Audience

Identifies the intended users and recommends adequate training.

Typographical Conventions

Explains formatting and symbols used within the document.

If You Have Documentation Comments

Provides instructions for submitting feedback on the documentation.

Revision History

Lists document publication dates and corresponding release versions.

1. EPOCH 1000 Series Hardware Features

1.1 Hardware Overview

Identifies main components and physical features of the EPOCH 1000 Series instrument.

1.2 Front Panel User Interface

Describes the layout and function of the instrument's front panel controls.

1.3 USB Keyboard and Mouse Control

Explains how to connect and use USB keyboards and mice with the instrument.

1.4 Connectors

Details the various input/output and connection ports on the instrument.

1.5 Various Hardware Features

Covers additional hardware aspects like handles, stands, and seals.

1.6 Environmental Ratings

Describes the instrument's ruggedness and IP66 ingress protection rating.

2. Powering the EPOCH 1000 Series

2.1 Starting the EPOCH 1000 Series

Describes how to power on the instrument and its startup sequence.

2.2 Using the AC Line Power

Explains connection and operation using AC power supply.

2.3 Using Battery Power

Details operation using the rechargeable Li-ion battery pack.

2.4 Charging the Battery

Provides instructions for charging the instrument's battery.

2.5 Replacing the Battery

Guides on how to safely remove and replace the battery pack.

3. EPOCH 1000 Series Software Features

3.1 Software Main Display

Explains the elements and layout of the main software display screen.

3.2 Menu Contents

Details the structure and organization of the instrument's menus.

3.3 About Setup Pages

Describes the various setup pages for configuring instrument preferences.

3.4 Basic Procedures

Provides step-by-step guides for fundamental instrument operations.

3.5 Managing Data with GageView Pro Interface Program

Explains how to use GageView Pro for data transfer and management.

4. Adjusting the Pulser/Receiver (Conventional UT Mode)

4.1 Adjusting the System Sensitivity (Gain)

Guides on how to adjust the instrument's sensitivity (gain) for optimal readings.

4.2 Using the AUTO-XX% Feature

Explains the AUTO-XX% feature for quick gain adjustment to target amplitude.

4.3 Setting Reference Gain and Scanning Gain

Details how to establish reference gain and adjust scanning gain.

4.4 Pulser Adjustments

Covers parameters for adjusting the pulser, like PRF and Pulse Energy.

4.5 Receiver Adjustments

Explains settings for the receiver, including filters and rectification.

4.6 Custom Filter Sets

Describes the capability to store and use custom filter sets.

5. Managing Special Waveform Functions (Conventional UT Mode)

5.1 Reject

Explains how to eliminate unwanted low-level signals from the display.

5.2 Peak Memory

Details the function to capture and store waveform amplitudes.

5.3 Peak Hold

Describes the function to freeze the waveform for comparison.

5.4 Freeze

Explains how to freeze the display and its effect on instrument functions.

5.5 Grid Modes

Covers options for displaying grid modes for A-scan interpretation.

6. Gates (Conventional UT Mode)

6.1 Measurement Gates 1 and 2

Describes the two independent flaw gates and their representation.

6.2 Quickly Adjusting Basic Gate Parameters

Guides on performing basic gate adjustments using direct-access keys.

6.3 Interface Gate (Optional)

Details the optional third gate for specific applications.

6.4 Gate Measurement Modes

Explains the three possible measurement modes for gates.

6.5 Viewing Measurement Readings

Describes how to display acquired measurements in customizable reading boxes.

6.6 Gate Tracking and Echo-to-Echo Measurements

Covers the gate tracking feature for echo-to-echo measurements.

6.7 Operating in Time-of-Flight Mode

Explains displaying time-of-flight (TOF) sound path data.

6.8 Using the Zoom

Describes how to use the zoom feature for fine resolution of inspection zones.

6.9 Gate Alarms

Details alarm configurations for measurement gates, including types and activation.

7. Reference Cursors

7.1 Cursors A and B

Describes the two visual and measurement reference cursors.

7.2 Activating and Positioning Cursors

Guides on how to activate and position the reference cursors.

7.3 Cursor Measurements

Explains how to display measurement readings using cursors.

8. Input and Output Features

8.1 VGA Output

Details the VGA output capability for external displays.

8.2 Analog Outputs

Describes the four programmable analog outputs for continuous data.

8.3 Trigger Input and Output

Explains trigger syncing capabilities for system integration.

8.4 Serial Communication (RS-232)

Covers serial communication for computer interface and remote command.

8.5 USB Communication

Details the instrument's USB ports and their functionalities.

8.6 Serial/USB Command Protocol

Provides information on remote control via serial or USB.

9. Calibrating the EPOCH 1000 Series (Conventional UT Mode)

9.1 Getting Started

Recommends a review and setup procedure before initial calibration.

9.2 Calibration Modes

Describes multiple calibration modes for different transducers and applications.

9.3 Calibrating with a Straight Beam Transducer

Details calibration steps for straight beam transducers.

9.4 Calibrating with a Delay Line Transducer

Provides calibration steps for delay line transducers.

9.5 Calibrating with a Dual Element Transducer

Guides on calibrating dual element transducers.

9.6 Calibrating in Echo-to-Echo Mode

Explains calibration procedure for echo-to-echo measurements.

9.7 Calibrating to Known Sound Path Values with an Angle Beam Transducer

Details calibration using known sound path values for angle beam.

9.8 Calibrating to Known Depth Values with an Angle Beam Transducer

Describes calibration using known depth values for angle beam.

9.9 Curved Surface Correction

Explains surface distance correction for curved surfaces.

9.10 Common Angle Beam Calibration Block Diagrams

Illustrates calibration blocks commonly used with angle beam probes.

10. Managing the Data Logger

10.1 Data Logger Overview

Describes the data logger's capabilities and features for flaw detection.

10.2 Data Logger Storage Capacity

Details the information stored and the capacity of the data logger.

10.3 Files Submenu

Covers parameters for managing files, including Open, Create, and Reset.

10.4 Setting Up and Printing Reports

Guides on creating and printing reports from the instrument.

10.5 Saving Screen Captures

Explains how to save screen captures to CompactFlash or USB.

10.6 Instrument Resets

Details options for resetting instrument settings to default values.

10.7 Hard Instrument Reset

Provides procedure for performing a hard instrument reset.

11. Software Features and Options (Conventional UT Mode)

11.1 Defining Licensed and Unlicensed Software Features

Explains standard and optional software features available for activation.

11.2 Dynamic DAC/TVG

Describes Distance Amplitude Correction (DAC) and Time-Varied Gain (TVG) features.

11.3 DGS/AVG

Covers the onboard DGS/AVG option for defect sizing and setup.

11.4 AWS D1.1/D1.5 Weld Rating Software

Details the software option for weld rating according to AWS codes.

11.5 Interface Gate

Describes the optional interface gate feature for immersion applications.

11.6 Floating Gate

Explains the floating gate option for tracking peak echo amplitude.

12. Probe and Beam Setup (Phased Array Mode)

12.1 Automatic Probe Identification

Describes the instrument's automatic probe identification feature.

12.2 Beam Setup Page

Details simplified adjustments of phased array probe and wedge parameters.

12.3 Edit Probe Setup Page

Explains how to define custom probe and wedge combinations.

13. Adjusting the Pulser Receiver (Phased Array Mode)

13.1 Setup from Automatic Probe ID

Explains automatic pulser/receiver setup based on probe identification.

13.2 Manual Pulser Adjustment

Covers manual pulser settings like PRF, Pulse Width, and Pulse Energy.

13.3 Manual Receiver Adjustments

Details manual receiver settings including Rectification and Filters.

14. Managing Phased Array Image Display

14.1 Display View Mode

Describes the four live inspection views available in phased array mode.

14.2 Focal Law (Angle) Selection Cursor

Explains the cursor for identifying and adjusting the selected A-scan angle.

14.3 Best Fit Mode

Describes the feature to rotate the S-scan image for optimal screen area usage.

14.4 Image and A-Scan Grid and Rulers

Details rulers for A-scan and S-scan displays.

14.5 Peak Memory

Describes the peak memory feature for A-scan display.

14.6 Peak Hold

Explains the peak hold feature for A-scan display.

14.7 Freeze

Details the freeze function and its limitations in phased array mode.

14.8 Display Grid Modes and Overlays

Covers additional display overlays for S-scan interpretation.

15. Gates (Phased Array Mode)

15.1 General Gate Operation

Refers to Chapter 6 for a complete overview of gate functions in PA mode.

15.2 Gate S-Scan View

Describes how gates are displayed in the S-scan view.

16. Image-Sizing Cursors (Phased Array Mode)

16.1 Cursors X and Y

Describes the two sets of sizing cursors for visual reference and sizing.

16.2 Cursors Status

Guides on how to activate the image-sizing cursors.

16.3 Cursor Positioning

Explains how to position image-sizing cursors on the display.

16.4 Cursor Measurements

Details the types of measurements that can be selected using cursors.

17. Calibrating the EPOCH 1000 Series (Phased Array Mode)

17.1 Getting Started

Recommends a review and setup procedure before actual calibration.

17.2 Calibration Types

Describes three types of calibration for accurate PA measurements.

17.3 Calibrating with a Zero Degree Transducer

Details calibration steps for zero degree transducers in PA mode.

17.4 Calibrating With an Angle Beam Transducer

Provides calibration steps for angle beam transducers in PA mode.

17.5 Gate Adjustment During Calibration

Explains adjusting gates during calibration to ensure accurate data.

17.6 Calibration On and Off

Describes how to toggle wedge delay and sensitivity calibration on/off.

17.7 Curved Surface Correction

Details surface distance correction for curved surfaces in PA mode.

18. Maintenance & Trouble Shooting

18.1 Instrument Cleaning

Provides instructions for cleaning the instrument with mild soap and water.

18.2 Verifying O-Ring Gaskets and Seals

Details the importance of maintaining seals for hardware protection.

18.3 Protecting the Display

Advises leaving the clear-plastic sheet in place for display protection.

18.4 Annual Calibration

Recommends sending the instrument for annual calibration to Olympus service.

18.5 Trouble Shooting

Lists common symptoms, possible causes, and solutions for instrument issues.

19. Specifications

19.1 General and Environmental Specifications

Provides overall dimensions and environmental ratings like IP66.

19.2 Channel Specifications

Details specifications for phased array, pulser, and receiver channels.

19.3 Input/Output Specifications

Covers specifications for USB, video, RS-232, analog, and alarm I/O.

19.4 Probe and Wedges Specifications

Lists supported phased array probes and wedges with their details.

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