3
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
3.85
INTAKE / EXHAUST SERVICE
INTAKE REMOVAL
1. Pull the cargo box handle and lift out of the way.
2. Remove the clamp holding the engine intake hose to
the Electronic Throttle Control (ETC). Place clean
cloth inside ETC inlet to prevent any contaminants
from entering the engine.
3. Remove the clamp holding the engine crankcase
breather hose. Refer to “Engine Crankcase
Breather Hose Inspection”page 3.21 procedure.
4. Remove the fasteners holding the air box assembly to
the rear upper close-off panel and the frame of the
vehicle.
5. Remove the clamp holding the air box intake duct to
the air box assembly. Remove the air box and engine
intake hose assembly from the vehicle.
6. Elevate and support front of vehicle.
CAUTION
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
7. Remove the main skid plate. Refer to “Skid Plate
Replacement”page 10.73 procedure.
8. Remove the clamps (1) holding the engine and clutch
intake ducts to the floor intake duct. Remove the
fasteners (2) holding the floor intake duct to the
vehicle and remove from floor intake duct.
9. Remove the hood from the vehicle. Refer to “Hood
Removal”page 10.25 procedure.
ENGINE / COOLING SYSTEM
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