9.50
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
REAR CALIPER SERVICE
BRAKE CALIPER REMOVAL - REAR
1. Elevate and safely support the rear of the vehicle.
CAUTION
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur.
2. Remove the rear wheel.
3. Clean caliper area before removal.
4. Place a container below the caliper to catch brake
fluid when removing the line
q
. Remove brake line
from caliper.
CAUTION
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
5. Loosen brake pad adjustment set screw 2-3 turns to
allow brake pad removal after the caliper is removed.
6. Remove the caliper mounting bolts and remove the
caliper assembly from the rear hub.
BREAK CALIPER DISASSEMBLY - REAR
1. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
2. Remove brake pad adjustment set screw
o
.
3. Push upper pad retainer pin inward and slip brake
pads
q
past the edge and remove from the caliper.
4. Remove mount bracket
w
and dust boots
y
&
u
.
5. Using a hammer and a small punch, remove the
piston
t
from the caliper body
i
. Remove the
square O-rings
r
and
e
from the caliper body
i
.
BRAKE SYSTEM
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