5.4
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
TORQUE SPECIFICATIONS - PVT SYSTEM
ITEM
TORQUE VALUE
PVT Inner Cover Bolts
10 lb-ft (14 Nm)
Driven Clutch Retaining Bolt 43 lb-ft (61 Nm)
Drive Clutch Retaining Bolt 96 lb-ft (130 Nm)
PVT Outer Cover Screws
4.5 lb-ft (6 Nm)
Shift Weight Fasteners 20 lb-in (2 Nm)
Drive Clutch Spider
Assembly
290 lb-ft (393Nm)
(Apply 0.4 mL
Loctite® 620™)
ITEM
TORQUE VALUE
Drive Clutch Spider Jam Nut
250 lb-ft (339 Nm)
(Apply 0.4 mL
Loctite® 620™)
Drive Clutch Cover Bolts
9 lb-ft (12 Nm)
Driven Clutch Spring
Retaining Ring Bolts
12 lb-ft (16 Nm)
SERVICE SPECIFICATIONS - PVT SYSTEM
PART DESCRIPTION SERVICE SPECIFICATION SERVICE LIMIT
Drive Clutch Spring Part Number
7044263
-
Drive Clutch Spring Color Black / Red
-
Drive Clutch Spring Free Length 3.219 in (8.18 cm)
-
Drive Clutch Spring Part Number -
CREW
7044465
-
Drive Clutch Spring Color - CREW
Black
-
Drive Clutch Spring Free Length -
CREW
3.75 in (9.52 cm)
-
Drive Clutch Button to Tower
Clearance
0.000-0.012 in (0.000-0.304 mm)
-
Drive Clutch Shaft Diameter 1.3725-1.3712 in (34.8615-34.8488
mm)
1.3704 in (34.8088 mm)
Vespel® Thrust Washer Thickness 0.030 in (0.76 mm) 0.025 in (0.64 mm)
PVT SYSTEM
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