Polaris RANGER ETX 2016 - Page 579

IX.4
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
H
Head Lights ........................................................... 11.16
Headlight Switch ....................................................... 11.5
Hood .................................................................... 10.17
I
Ignition Coil............................................................ 11.20
Ignition Coil / Wire
Overview ..............................................................4.30
Test .....................................................................4.30
Ignition Coil Tests .................................................... 11.20
Ignition Switch ..........................................................11.5
Inner Plunging Joint / Boot Replacement ........................7.41
Inspection
Brake Hose and Fitting ............................................2.45
Instrument Cluster ..................................................... 11.9
Instrument Cluster, Installation ................................... 11.14
Instrument Cluster, Removal...................................... 11.14
K
Keys, Replacement ...................................................1.20
L
Leakdown Test .........................................................2.19
Lower Seat Base..................................................... 10.16
Lubrication
Front Gearcase......................................................2.29
Grease Points........................................................2.10
Stabilizer Bar Pivot .................................................2.44
Suspension...........................................................2.44
Transmission................................................... 2.28, 6.4
M
MAG Side Crankcase Bearing Service......................... 3.165
Maintenance
Battery .................................................................2.38
Brake System........................................................2.45
Cooling System......................................................2.30
Electrical and Ignition ..............................................2.38
Engine .................................................................2.25
Engine Oil - 570 .....................................................2.25
Engine Oil and Filter Change, 570..............................2.25
Final Drive ............................................................2.36
Fuel System and Air Intake.......................................2.17
General Vehicle Inspection .......................................2.15
Periodic Maintenance Chart....................................... 2.7
Periodic Maintenance Chart Key................................. 2.7
PVT/Clutch ............................................................ 5.4
Quick Reference Chart .................................... 2.11–2.12
Service Products and Lubricants ...............................2.14
Steering ...............................................................2.41
Storage Tips..........................................................2.16
Transmission and Gearcases....................................2.28
Master Cylinder
Installation ............................................................. 9.8
Removal................................................................ 9.8
Master Special Tools Table ..........................................1.21
Master Torque Table ..................................................1.30
Metric Bolt Torque Specification....................................1.35
Model Number Designation .......................................... 1.2
O
Oil
Change ................................................................2.21
Oil Flow Chart.....................................................3.8, 3.90
Oil Pickup Assembly Inspection...........................3.79, 3.166
Oil Pressure Regulator (Bypass) Valve Inspection ...3.75, 3.166
Oil Pressure Test................................................. 3.7, 3.89
Oil Pump
Assembly ....................................................3.84, 3.160
Oil Pump, Removal...........................................3.74, 3.158
Open Circuit Voltage Test.......................................... 11.30
Outer CV Joint / Boot Replacement ...............................7.38
Overview
ETC ....................................................................4.18
P
Pad
Inspection (Brakes)..................................2.45, 9.12, 9.29
Parking Brake
Adjustment ................................................... 2.46, 9.38
Assembly View ......................................................9.36
Caliper Disassembly / Inspection ...............................9.39
Caliper Exploded View ............................................9.38
Caliper Installation..................................................9.41
Caliper Pad Installation............................................9.40
Caliper Removal ....................................................9.38
Disc Inspection / Removal ........................................9.43
Pad Inspection.......................................................2.47
Pedal Position Sensor ................................................4.19
Test .....................................................................4.19
Periodic Maintenance Chart.......................................... 2.7
Periodic Maintenance Chart Key.................................... 2.7
Polaris Mobile Digital Wrench (PMDW) ..........................4.45
Power Steering Unit (EPS)
Installation ............................................................8.11
Removal...............................................................8.11
PPS .......................................................................4.19
Replacement.........................................................4.19
Pre-Ride / Daily Inspection ........................................... 2.6
Pressure Cap Test ............................................3.27, 3.104
Propshaft
Removal...............................................................7.44
Removal (CREW)...................................................7.44
U-Joint Service ......................................................7.44
PTO and MAG Side Crankcase Bearing Service ..............3.78
Publication Numbers..................................................1.18
PVT
Break-in ................................................................ 2.5
PVT Air Intake Inspection ............................................2.18
PVT System
Assembly .............................................................. 5.8
Disassembly .......................................................... 5.7
Drive Clutch Disassembly ........................................5.17
Overview ............................................................... 5.3
Service ................................................................. 5.6
Troubleshooting .....................................................5.29
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