Polaris RANGER ETX 2016 - CHAPTER 5: PVT SYSTEM

5
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
5.1
PVT SYSTEM
CHAPTER 5
PVT SYSTEM
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 5.2
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 5.2
PVT SYSTEM FASTENER TORQUES .......... . . . . . .. ........... ...... . . . . . ............. . . . . . .. ...... 5.2
PVT SYSTEM OVERVIEW........... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 5.3
CLUTCHING CHART . .. ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . .. 5.3
GENERAL OPERATION .. .. ............. . . . . . ............. ... .... . . . . . .............. . . . . . ............. 5.3
DRIVE CLUTCH OPERATION ..... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 5.4
DRIVEN CLUTCH OPERATION. . .. ............. . . . . . .. ........... ... ... . . . . . ............. ...... . . . . . .. 5.4
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ........... .... ... ... . . . . . ............. ...... . . . . . ......... 5.4
MAINTENANCE / INSPECTION.. . . . . . ............. . . . . . ............. .... ... ... . . . . . .. ........... ...... 5.4
OVERHEATING / DIAGNOSIS . . . .. ............. . . . . . .. ........... . . . . . .. ............ . . . . . ............. 5.5
OPERATING IN LOW GEAR . . . ............ . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 5.5
PVT SYSTEM SERVICE .. ........... ... .... ... ... . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 5.6
PVT SEALING, GUARD, AND DUCT COMPONENTS ......... ... . . . . . ............. ...... . . . . . ......... 5.6
PVT DISASSEMBLY . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 5.7
PVT ASSEMBLY. ... . . . . . ............. ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 5.8
DRIVE BELT .. . . . . .. ........... ..... . . . . . ............. . . . . . ............. .... ... ... . . . . . .. ........... ...... 5.9
BELT REMOVAL. . . . . ............. . . . . . ............. ...... . . . . . ............. . . . . . .............. . . . . . ... 5.9
BELT INSPECTION.. . . . ........... ...... . . . . . ............. ... ... . . . . . ............. ...... . . . . . ......... 5.9
BELT INSTALLATION.. . . ............. .... ... ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....5.10
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ........... .... ... ... . . . . . ............. ...... . . . . . ........5.10
CLUTCH ALIGNMENT / OFFSET / CENTER DISTANCE .. ... .... . . . . . .............. . . . . . ............5.11
INSPECTION........ . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . . 5.11
ADJUSTMENT ......... ... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....5.12
325 ENGINE TO TRANSMISSION COUPLER SERVICE . . . . .. ........... ... .... . . . . . . ............. . . .5.13
DRIVE CLUTCH SERVICE .. . . .. ........... ... .... . . . . . . . ............ . . . . . ............. .... ... ... . . . . . .5.16
DRIVE CLUTCH ASSEMBLY VIEW .............. . . . . . . ............. . . . . . ............. .... ... ... . . . . . .5.16
CLUTCH DISASSEMBLY .. . . ............. . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........5.17
SHIFT WEIGHT INSPECTION . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .5.18
SPIDER REMOVAL.... . . . . . ............. . . . . . ............. ...... . . . . . ............. . . . . . ..............5.19
ROLLER, PIN, AND THRUST WASHER INSPECTION ..... ... .... ... .... . . . . . ............ ...... . . . . . .5.19
BUTTON TO TOWER CLEARANCE INSPECTION ........ . . . . . ............. .... . . . . . . . ............ . . .5.20
BEARING INSPECTION . ............. ... . . . . . ............. ..... . . . . . ............. . . . . . ............. ..5.20
CLUTCH INSPECTION . . ............. ... . . . . . ............. ..... . . . . . ............. . . . . . ............. ..5.20
BUSHING SERVICE. ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ........5.22
CLUTCH ASSEMBLY . .. ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . .5.24
DRIVEN CLUTCH SERVICE......... ..... . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .5.26
ASSEMBLY VIEW ... ... ... . . . . . ............. .... ... ... .... ... ... . . . . . ............. ...... . . . . . ........5.26
CLUTCH DISASSEMBLY / INSPECTION......... ...... ... . . . . . ............. ... . . . . . .. ........... .....5.27
CLUTCH ASSEMBLY . .. ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . .5.28
TROUBLESHOOTING ....... . . . . . ............. . . . . . .............. . . . . . ........... ...... ... . . . . . ........5.29