IX
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm
Replacement (Front) ...............................................9.18
Acceleration .............................................................9.71
Actuator
Inspection (wastegate) ............................................3.25
Removal...............................................................3.26
Advanced Diagnostics ................................................9.72
Air Box
Assembly View ......................................................3.12
Installation ............................................................3.13
Removal...............................................................3.13
Air Filter
Service ................................................................2.40
Air Temperature Sensor
Resistance Table..................................................... 4.5
Airborne Detection.....................................................9.71
Assembly View ......................................................... 5.11
Drive Clutch ........................................................... 6.9
Driven Clutch.........................................................6.33
AWD
Diagnosis .............................................................8.33
Operation .............................................................8.32
AWD/2WD Switch ................................................... 12.15
B
Balance Shaft
Installation ............................................................3.84
Removal / Inspection...............................................3.68
Ball Joint
Installation ............................................................9.21
Removal...............................................................9.20
Service ................................................................9.20
BAP Sensor .............................................................. 4.4
Barometric Pressure Sensor ......................................... 4.4
Battery
Charging Procedure.............................................. 12.27
Installation .......................................................... 12.25
Load Test ........................................................... 12.26
Maintenance .........................................................2.56
Removal............................................................. 12.25
Specifications ...................................................... 12.24
Storage .............................................................. 12.26
Tester ................................................................ 12.26
Testing ............................................................... 12.26
Bearing Carrier .......................................................... 8.5
Inspection / Removal (front) ....................................... 8.3
Inspection / Removal (rear) ....................................... 8.6
Installation (Rear) .................................................... 8.9
Bearing Selection Identification ....................................3.78
Belt
Break-In ................................................................ 6.6
Inspection.............................................................. 6.5
Installation ............................................................. 6.6
Removal................................................................ 6.5
Bleeding
Cooling System......................................................2.38
Body / Frame
Special Tools......................................................... 11.2
Boost Control Valve ................................................. 12.17
Boost Pressure Sensor................................................ 4.4
Brake Caliper
Installation (rear) .................................................. 10.33
Removal (rear)..................................................... 10.28
Brake Fluid
Inspection.............................................................2.54
Brake Line ....................................................... 10.5, 10.8
Brake Pad
Installation (rear) .................................................. 10.33
Removal (Front) ................................................... 10.17
Brake Pads
Removal (rear)..................................................... 10.28
Brake Pedal
Installation .......................................................... 10.16
Removal............................................................. 10.16
Brake Pressure Switch ............................................. 12.16
Brake System
Brake Hose and Fitting Inspection..............................2.54
Brake,
Brake Pedal Switch Inspection ................................ 10.27
Brakes
Bleeding / Fluid Change......................................... 10.14
Brake Burnishing Procedure .......................... 10.26, 10.34
Brake Vibration ......................................................1.67
Brakes Lock ..........................................................1.68
Caliper / Pad Removal (Front) ................................. 10.17
Disc Inspection (rear) ............................................ 10.31
Disc Replacement (rear) ........................................ 10.32
Front Caliper / Pad Installation ................................ 10.25
Front Caliper Assembly ......................................... 10.24
Front Caliper Assembly View .................................. 10.19
Front Caliper Assembly View (4-Seat)....................... 10.20
Front Caliper Disassembly / Inspection ..................... 10.21
Front Caliper Disassembly / Inspection (4-Seat) .......... 10.22
Front Disc Inspection .....................................2.55, 10.24
Front Disc Replacement ........................................ 10.25
Hydraulic Brake System Operation........................... 10.11
Master Cylinder Installation .................................... 10.12
Master Cylinder Removal ....................................... 10.12
Overheating ..........................................................1.68
Pad Inspection.................................... 2.54, 10.23, 10.30
Performance Issues ................................................1.68
Rear Caliper Assembly .......................................... 10.31
Rear Caliper Disassembly / Inspection ...................... 10.29
Special Tools.........................................................10.2
Specifications ........................................................10.2
System View .........................................................10.3
Troubleshooting Brake Noise ....................................1.67
Braking Anti-Dive ......................................................9.71
Break-Out
Wiring Diagrams .................................................. 12.48
Breather Hose Inspection
Engine .................................................................2.30
Bumper
Removal (front) .................................................... 11.17
C
Cab Frame
Assembly ............................................................. 11.3
Assembly (4-Seat) .................................................. 11.4
Caliper
Assembly (front)................................................... 10.24
Assembly (rear) ................................................... 10.31
Disassembly / Inspection (rear) ............................... 10.29
Installation (front) ................................................. 10.25
Installation (rear) .................................................. 10.33
Removal (Front) ................................................... 10.17
Removal (rear)..................................................... 10.28
Caliper, Front
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