IX
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
IX.3
Software Overview .................................................1.38
Special Tools.........................................................1.38
Disc
Inspection (rear)................................................... 10.31
Inspection-Front............................................2.55, 10.24
Replacement (rear)............................................... 10.32
Replacement-Front............................................... 10.25
Door Adjustment ..................................................... 11.23
Door Latch
Replacement....................................................... 11.23
Door Panel
Replacement....................................................... 11.23
Drive Belt
Break-In ................................................................ 6.6
Inspection.............................................................. 6.5
Installation ............................................................. 6.6
Removal................................................................ 6.5
Drive Clutch
Assembly ..................................................... 6.18, 6.30
Assembly View ................................................ 6.9, 6.21
Bearing Inspection.......................................... 6.11, 6.24
Bushing Inspection ......................................... 6.15, 6.28
Button to Tower Clearance ............................... 6.12, 6.25
Clutch Inspection ........................................... 6.14, 6.27
Disassembly ......................................................... 6.11
Disassembly (2021) ................................................6.23
Installation ............................................................6.19
Operation .............................................................. 6.4
Removal......................................................... 6.7, 6.22
Roller / Pin / Thrust Washer Inspection................ 6.12, 6.25
Roller Removal
Roller Installation ........................................ 6.13, 6.26
Shift Weight Inspection .................................... 6.13, 6.26
Spider Removal ............................................. 6.12, 6.25
Spring.......................................................... 6.15, 6.24
Drive Shaft
Boot Inspection ......................................................2.44
CV Joint Handling...................................................8.16
Removal (Front) ..................................................... 8.11
Removal (Rear) .....................................................8.13
Drive Shaft, ...................................................... 8.12, 8.14
Driven Clutch
Alignment ..................................................... 6.38, 6.47
Assembly ..................................................... 6.36, 6.45
Assembly View .............................................. 6.33, 6.40
Bushing Service .....................................................6.35
Disassembly ................................................. 6.34, 6.42
Installation .................................................... 6.37, 6.47
Operation .............................................................. 6.4
Removal....................................................... 6.31, 6.41
Driveshaft (Half Shaft)
Diagnostics ...........................................................1.66
Dynamic
Testing .................................................................1.73
Dynamix..................................................................9.68
Demonstration Mode...............................................9.69
Mode Switch ................................................9.72, 12.17
Suspension Control Module......................................9.69
Dynamix Shocks
Disassembly/Assembly............................................9.68
E
ECT
Test ................................................................... 12.34
ECU
Diagnostic Trouble Codes Overview ...........................1.46
ETC Learn Procedure ....................................... 4.3, 4.10
Operation Overview ................................................. 4.2
Replacement.......................................................... 4.2
EFI
Component Locations .............................................. 5.3
Operation Overview ................................................. 5.4
Service Notes ......................................................... 5.5
Electrical
Component Locations (front).....................................12.6
Component Locations (rear) .....................................12.5
Connector Probing Guidelines...................................1.74
Continuity / Resistance ............................................1.75
Current Draw - Key Off ...................................1.78, 12.20
Digital Multi-Meter (DMM) ........................................1.73
Notes...................................................................12.4
Service Notes ........................................................1.73
Special Tools.........................................................12.3
Static and Dynamic Testing ......................................1.73
Testing Current Flow (Amperage) ..............................1.77
Testing For A Short To Ground ..................................1.75
Testing For A Short To Voltage ..................................1.76
Testing for Intermittent Conditions ..............................1.77
Testing Voltage Drop...............................................1.78
Wiring Harness .................................................... 12.48
Electrical harness .................................................... 12.44
Electrical Harness ................................................... 12.43
Retention (4-Seat) ................................................ 12.45
Routing (4-Seat) .................................................. 12.43
Electronic Power Steering (EPS)
Troubleshooting - EPS Non-Functional MIL Off .............1.70
Troubleshooting - EPS Non-Functional MIL On .............1.69
Troubleshooting - Using Digital Wrench® ....................1.71
Electronic Throttle Body
Learn Procedure .............................................. 4.3, 4.10
Electronic Throttle Control ............................................ 4.9
Engine
Balance Shaft Installation.........................................3.84
Balance Shaft Removal / Inspection ...........................3.68
Bearing Selection Identification .................................3.78
Camshaft Inspection ...............................................3.55
Camshaft Installation / Timing ...................................3.93
Camshaft Removal .................................................3.53
Camshaft Sprocket Inspection...................................3.54
Camshaft Timing - Quick Reference ...........................3.97
Connecting Rod Inspection.......................................3.76
Crankcase Assembly ..............................................3.85
Crankcase Breather Hose Inspection..........................2.30
Crankcase Disassembly / Inspection ..........................3.66
Crankcase Inspection..............................................3.71
Crankshaft Installation .............................................3.83
Crankshaft Removal / Inspection ...............................3.69
Cylinder / Piston Removal ........................................3.72
Cylinder Head Assembly..........................................3.91
Cylinder Head Inspection .........................................3.57
Cylinder Head Installation ........................................3.92
Cylinder Head Removal ...........................................3.57
Cylinder Inspection .................................................3.73
Engine Service
Cam Chain Tensioner Service ................................3.52
Flywheel Removal ..................................................3.64
Installation ............................................................3.49
Limiting / Misfire .....................................................1.58
Lubrication Specifications ......................................... 3.4
Mount Replacement................................................3.43
Oil and Filter Change ..............................................2.29
Oil Flow Chart......................................................... 3.6
INDEX
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