Polaris RZR PRO XP 2021 User Manual

IX
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
IX.5
Adjustment ......................................................... 12.28
Replacement....................................................... 12.28
Headlight Switch ..................................................... 12.14
Heat Shield Inspection................................................2.34
Helix
Movable Sheave
Bushing Inspection ...................................... 6.35, 6.43
Hood
Removal............................................................. 11.19
Hood / Front Body ..................................................... 11.8
Hub
Assembly View-Front ..............................................8.43
Assembly View-Rear...............................................8.44
Wheel Hub (Rear) ..................................................8.44
Wheel hub-front .....................................................8.43
Hydraulic Brake System Operation.............................. 10.11
I
Ignition Coil ............................................................ 12.19
Replacement....................................................... 12.19
Injector
O-rings.................................................................. 5.7
,Installation (Front)............................................... 8.5, 8.12
Installation (Rear) ......................................................8.14
Instrument Cluster
Information Display Area..........................................12.9
Overview ..............................................................12.7
Pinouts .............................................................. 12.13
Intake
Assembly View ......................................................3.12
Pre-Filter Service ...................................................2.40
Intercooler
Installation ............................................................3.34
Removal...............................................................3.32
K
Key Switch............................................................. 12.14
Keys
Replacement.......................................................... 1.5
Knock Sensor
Overview ............................................................... 4.6
Replacement.......................................................... 4.6
Testing .................................................................. 4.6
L
Leakdown Test .........................................................2.30
Lubricants................................................................. 2.3
Lubrication
Grease Points........................................................2.27
Lubrication Specification
Engine .................................................................. 3.4
M
MAG Cover
Installation ............................................................3.90
Removal...............................................................3.63
Main Bearing
Selection Chart ......................................................3.79
Main Harness
Replacement....................................................... 12.46
Replacement (4-Seat) ........................................... 12.47
Maintenance
Battery .................................................................2.56
Quick Reference ....................................................2.25
Steering System.....................................................2.47
Maintenance Intervals ................................................. 2.5
Manifold Pressure Sensor ............................................ 4.4
Master Cylinder
Installation .......................................................... 10.12
Removal............................................................. 10.12
Master Torque Table ..................................................1.10
Misc. Specifications / Charts
Conversion Table ...................................................1.22
Tap / Drill Sizes (SAE) .............................................1.23
Mode Switch (Dynamix) .....................................9.72, 12.17
Model Number Designation .......................................... 1.3
Motor Mount
Replacement.........................................................3.43
Muffler
Installation ............................................................3.15
Removal...............................................................3.15
O
O-rings
Fuel Injector ........................................................... 5.7
Oil Change
Engine .................................................................2.29
Transmission.........................................................2.46
Oil Drain Tube Service
Turbocharger.........................................................3.27
Oil Flow Chart............................................................ 3.6
Oil Level Check
Engine .................................................................2.28
Oil Pressure Test........................................................ 3.5
One-Way Clutch
Assembly .............................................................3.89
Open Circuit Voltage Test.......................................... 12.26
Oxygen Sensor .........................................................4.13
Replacement.........................................................4.14
P
Pad
Installation (rear) .................................................. 10.33
Pads
Installation-Front .................................................. 10.25
Removal (rear)..................................................... 10.28
Pads, Brake
Inspection.......................................... 2.54, 10.23, 10.30
Pedal Position Sensor ................................................ 4.11
Replacement.........................................................4.12
Testing ................................................................. 4.11
Piston
Cylinder Clearance .................................................3.76
Disassembly / Inspection .........................................3.74
Installation ............................................................3.82
Ring Installation .....................................................3.80
Ring Installed Gap ..................................................3.75
Ring to Groove Clearance ........................................3.75
Piston Removal.........................................................3.72
Piston Ring
Removal...............................................................3.75
Plunging Joint / Boot
INDEX

Polaris RZR PRO XP 2021 Specifications

General

Brand	Polaris
Model	RZR PRO XP 2021
Category	Offroad Vehicle
Language	English