Polaris RZR PRO XP 2021 User Manual

IX
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
IX.7
Digital Wrench® .....................................................1.38
Electrical ..............................................................12.3
Engine .................................................................. 3.4
Final Drive ............................................................. 8.2
Fuel System ........................................................... 5.2
Master .................................................................. 1.6
PVT System ........................................................... 6.3
Shock ..................................................................9.59
Steering ................................................................ 9.3
Suspension............................................................ 9.3
Transmission.......................................................... 7.2
Specification
Valve Stem ...........................................................3.59
Valve Stem Diameter ..............................................3.59
Specifications
Brakes .................................................................10.2
Engine .................................................................. 3.7
Walker Evans 2.5 Shocks.........................................9.54
Walker Evans 3.0 Shocks.........................................9.56
Spring
Adjustment ...........................................................2.51
Adjustment (WALKER EVANS™) ..............................9.58
Replacement.........................................................9.28
Stabilizer Bar
Removal (Front)
Installation (Front) ...............................................9.19
Removal / Installation (Rear).....................................9.27
Starter
One-Way Clutch Assembly.......................................3.89
One-Way Clutch Disassembly...................................3.65
One-Way Clutch Inspection ......................................3.64
Starter Motor
Installation ............................................................3.42
Removal...............................................................3.41
Starter Solenoid
Operation ........................................................... 12.35
Replacement....................................................... 12.35
Test ................................................................... 12.35
Static
Testing .................................................................1.73
Stator
Testing ............................................................... 12.21
Stator Cover
Installation ............................................................3.90
Removal...............................................................3.63
Steering
Assembly View ....................................................... 9.4
Special Tools.......................................................... 9.3
Steering Rack
Removal................................................................ 9.8
Steering Shaft
Bushing Replacement .............................................9.14
Installation (lower) .................................................. 9.11
Installation (upper)..................................................9.13
Removal (lower)...................................................... 9.7
Removal (Upper)..................................................... 9.5
Steering System
Inspection.............................................................2.47
Steering Wheel
Free-play..............................................................2.47
Removal................................................................ 9.6
Suspension
Front - Assembly View.............................................9.17
Inspection.............................................................2.50
Shock Adjustment ..................................................2.51
Shock Analysis ......................................................1.72
Special Tools.......................................................... 9.3
Spring Adjustment (WALKER EVANS™) .....................9.58
Suspension Control Module.........................................9.69
Suspension Mode Switch (Dynamix) ....................9.72, 12.17
Switch
AWD/2WD .......................................................... 12.15
Brake................................................................. 12.16
Headlamp........................................................... 12.14
Key ................................................................... 12.14
Seat Belt ............................................................ 12.15
Suspension Mode (Dynamix) ...........................9.72, 12.17
Transmission....................................................... 12.16
Symptom Checklist ...................................................... 49
T
Tail Light
Replacement....................................................... 12.29
Tap / Drill Sizes {Metric} ..............................................1.23
Thermostat
Replacement.........................................................3.37
Throttle Body............................................................. 4.9
Replacement.........................................................4.10
Throttle Pedal
Inspection.............................................................2.39
Tie Rod End Inspection...............................................2.47
Timing
Camshaft - Quick Reference .....................................3.97
Tire
Inspection.............................................................2.45
Pressure ..............................................................2.45
Tire Balancing ..........................................................8.45
TMAP Sensor ............................................................ 4.4
Torque Sequences
Engine .................................................................. 3.9
Torque Specifications
Master .................................................................1.10
Trailing Arm
Removal / Installation ..............................................9.23
Spherical Bearing Replacement ................................9.25
Transmission
Assembly .............................................................7.16
Disassembly ......................................................... 7.11
Gear, Shaft, Bearing Inspection .................................7.15
Installation ............................................................. 7.8
Lubrication............................................................2.46
Oil Change............................................................2.46
Oil Level Check......................................................2.46
Removal................................................................ 7.5
Snorkel Gear Backlash ............................................7.16
Special Tools.......................................................... 7.2
Vent Line Routing ...................................................7.10
Transmission Diagnostics
Hard Shifting .........................................................1.65
Transmission Isolation.............................................1.65
Transmission Switch ................................................ 12.16
Trouble Code List
(ORV Master) ........................................................1.47
Trouble Tree
Guided Symptom Diagnostic.....................................1.25
Troubleshooting
Brake Noise ..........................................................1.67
Cooling System......................................................1.37
Engine .................................................................1.35
EPS Non-Functional MIL Off .....................................1.70
EPS Non-Functional MIL On .....................................1.69
EPS Using Digital Wrench®......................................1.71
INDEX

Polaris RZR PRO XP 2021 Specifications

General

Brand	Polaris
Model	RZR PRO XP 2021
Category	Offroad Vehicle
Language	English