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Polaris SPORTSMAN 400 2003 - Side Panel Removal

Polaris SPORTSMAN 400 2003
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BODY / STEERING / SUSPENSION
5.3
S 2 screws at rear bottom of cab assembly
near tail light
S Disconnect taillight harness
Front Rack
S Remove: 4 screws, lock washers, and
flat washers
Front Cab Assembly
S Remove: Seat
S Side panels
S 2 screws at rear of cab at fuel tank
mount bracket
S Front rack
S Front bumper
S Front cover panel
S 3 screws from bottom left mudflap
S 3 screws from bottom right mudflap
S 1 inner screw from front cab to foot
rest on each side
S 2 screws under front panel
SIDE PANEL REMOVAL
Side panel removal may be difficult until the locking
tabs and receivers have been snapped and
unsnapped a few times.
Pull forward and out to disengage
two rear tabs.
Step 1.
1. Remove seat. Grasp rear of side panel near rear
cab. With a quick and firm motion, pull the panel
forward and outward to disengage the two rear
tabs.
Push down to disengage top rear
two tabs.
Step 2.
2. Place hand on top of side panel behind the fuel
tank. With a quick and firm motion, push down on
the side panel to disengage the top rear two tabs.
Then pull up on side panel to disengage front
upper and lower tab.
To reinstall, align panel tabs with
slots. Push upward and forward
until tabs lock.
Step 3.
3. To reinstall side panel, align panel tabs with slots
onfront cab. Pushpanelupward and forward until
tabs lock. Bend rear of side panel and insert the
two tabs into the rear cab.
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