EasyManua.ls Logo

Polaris SPORTSMAN 400 2003 - Specifications

Polaris SPORTSMAN 400 2003
274 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
BRAKES
9.4
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975 Mity Vact Pressure Test Tool
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298 / 7.6mm .180 / 4.6mm
Brake Disc Thickness .150-.164 / 3.810-4.166mm .140 / 3.556mm
Brake Disc Thickness Variance Between
Measurements
- .002 / .051mm
Brake Disc Runout - .005 / .50mm
Rear Axle Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .318 / 7.6mm .180 / 4.6mm
Brake Disc Thickness .177-.187 /4.496-4.750mm .167 / 4.242mm
Brake Disc Thickness Variance Between
Measurements
- .002 / .051mm
Brake Disc Runout - .005 / .25mm
Master Cylinder I.D. - Front .750
Master Cylinder I.D. - Aux. Rear .500
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Front Caliper Mounting Bolts 16.0 22
Output Shaft Caliper Mounting Bolts 15.0 21
Master Cylinder Mounting Bolts *25 in. lbs. 3.0
Master Cylinder Reservoir
Cover Bolt
*45 in. lbs. 5.0
Brake Line Banjo Bolt 15.0 21
Front Brake Disc 18.0 25
Front Wheel Mounting Nuts 20.0 28
NOTE:Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
Enfocus Software - Customer Support

Table of Contents

Related product manuals