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Polaris SPORTSMAN 400 2003 - Maintenance

Polaris SPORTSMAN 400 2003
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MAINTENANCE
2.4
RECOMMENDED LUBRICANTS - QUICK REFERENCE
LUBRICANTS AND MAINTENANCE PRODUCT PART NUMBERS ARE LISTED ON PAGE 2.5
Item
Type Notes See
Pages
Engine Oil Polaris Premium 4
Synthetic, 0W--40 (PN
2871567)
Add to proper level on dipstick. 2.21--2.22
Transmission Polaris Synthetic Gear
Case Lubricant (PN
2871478)
Refer to procedures outlined later in this
chapter.
2.9
Front Gear Case Premium Front Gearcase
Fluid (PN2871653) or GL5
80-90 Gear Lube
Refer to procedures outlined later in this
chapter.
2.9--2.10
Gear Shift Selector
Box
Polaris 0W--40 Synthetic
Engine Lubricant (PN
2871281)
Oil in selector box should be at the center
line of the shift selector plungers. Do not
overfill or the selector may hydro-lock.
8.4
Coolant Level Polaris Premium 60/40
Pre-mixed Antifreeze/
Coolant (PN 2871323) or
a 50/50 mixture high quali-
ty antifreeze/coolant and
distilled water
Fill reservoir tank to full line. Add if neces-
sary. If reservoir was empty or extremely
low, allow engine and cooling system to
cool completely and check level in radia-
tor. Fill to top of filler neck.
2.18
Front Hubs Premium Demand Drive
Hub Fluid (PN 2871654)
Fill hub at 4:00 or 8:00 position until fluid
trickles out. Do not force fluid into hub.
2.27
Brake Fluid Polaris DOT 3 Brake Fluid
(PN 2870990)
-Fill to indicated level inside reservoir. 2.28
COLD WEATHER KITS FOR 4 CYCLE ATV’S
Oil Tank Cover -- (PN 2871874)
Engine Heater -- (PN 2871507)

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