ELECTRICAL
10.21
LOWER HEADLAMP
REMOVAL/INSTALLA
TION
Turn Harness Assembly
to Remove and Install the
Headlamp
Lower Headlamp
1. Turn the back of the headlight harness in a
clockwise direction.
2. Pull the harness assembly out from the headlight
assembly.
3. Remove the headlamp and replace with a new
headlamp.
4. Install the new headlamp and harness assembly
into the headlight assembly. Turn the headlight
harness counterclockwise to secure the
headlamp into place.
HEADLIGHT HOUSING REPLACMENT CONT’D
5. Pull headlight housing up to release from locking
tabs.
6. Lift adjusting knob up to remove from locking
tabs.
7. Carefully pull assembly up and out of pod.
8. Reverse steps to install new housing and
reassemble pod.
9. Adjust headlight aim by turning adjusting knob.
5 1/8²
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8² (13 cm).
TAILLIGHT/BRAKELIGHT
LAMP
REPLACEMENT
If the taillight/brakelight does not work the lamp may
need to be replaced.
Lens Cover
Bulb
1. From the rear of the taillight remove two screws
holding lens cover in place and remove lens
cover.
2. Remove lamp and replace it with recommended
lamp. Apply Nyogelt Grease (PN 2871329).
3. Reinstall the lens cover removed in step 1.
4. Test the taillight/brakelight to see it is working.
HEADLAMP SWITCH
Remove the headlight pod cover. Probe the
headlamp plug wires (Brown and Yellow) at back of
connector. Turn headlight on.
Headlamp Plug Wires
Brown
Yellow
BRAKE LIGHT SWITCH
1. Remove the front cover.
Brake Lamp Switch
2. Disconnect wire harness from switch.
3. Connect an ohmmeter across switch contacts.
Reading should be infinite (Ö).
4. Apply brake at handlebar lever and check for
continuity between switch contacts. Replace
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