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Polaris SPORTSMAN 400 2003 - Front Pad Assembly

Polaris SPORTSMAN 400 2003
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BRAKES
9.11
Measure
Thickness
Front Brake Pad Thickness
New.298/7.6 mm
Service Limit .180 / 4.0 mm
FRONT PAD ASSEMBLY
1. Lubricate mounting bracket pins with alight filmof
Polaris Premium All Season Grease, and install
rubber dust boots.
Polaris Premium All Season Grease
(PN 2871423)
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other. Be sure pads anddisc
are free of dirt or grease.
3. Install caliper on hub strut, and torque mounting
bolts.
18 ft. lbs. (25 Nm)
Front Caliper Mounting Bolts
Torque: 18 ft. lbs. (25Nm)
4. Slowly pump the brake lever until pressure has
been built up. Maintain at least 1/2 (12.7 mm) of
brake fluid in the reservoir to prevent air from
entering the brake system.
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