MAINTENANCE
2.29
AUXILIARY BRAKE
ADJUSTMENT
(HYDRAULIC)
Auxiliary Brake
Use the following procedure to inspect the hydraulic
auxiliary (foot) brake system and adjust or bleed if
necessary:
First, check foot brakeeffectiveness by applying50lb.
(approx.) downward force on the pedal. Thetop of the
pedal should be at least 1 inch, (25.4mm) above the
surface of the footrest.
50 lbs
1 or greater
1/8, to 1/4,
Free Play
Floorboard
If less than one inch, two things must be examined:
Free Play:
Free play of the brake pedal should be 1/8 - 1/4
inch (3.2 - 6.35 mm).
If free play is excessive, inspect pedal, linkage, and
master cylinder for wear or damage and replace any
parts as needed.
Bleeding:
If free play is correct and brake pedal travel is still
excessive, air may be trapped somewhere in the
system. Bleed the hydraulic auxiliary brake system in
a conventional manner, following the procedure
outlined in Brake Chapter 9.
SUSPENSION SPRING
PRELOAD
ADJUSTMENT
Center Spring
Adjustment Ring
Operator weight and vehicle loading affect
suspensionspringpreloadrequirements.Adjustas
necessary.
FRONT SUSPENSION
Compress and release front suspension. Damping
should be smooth throughout the range of travel.
Check all front suspension components for wear or
damage.
Inspect front strut cartridges for leakage.
CONTROLS
Check controls for proper operation, positioning
andadjustment.
Brake control and switch must be positioned to allow
brake lever to travel throughout entire range without
contacting switch body.
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