11-13 ft. lbs.
(15-18 Nm)
Clean knurling when
repositioning handlebars
Adjuster
Torque bolts evenly so gap
is equal at front and rear of
handlebar block
Disassembly
S Remove two side Phillips screws (A).
S Remove one rear Phillips screw (B).
S Lift top half of pod.
S Disconnect speedometer wire connectors.
S Disconnect oil indicator light wires and gear
position indicator connector.
S Disconnect 12V power plug (where applicable).
S Disconnect headlight harness.
S Remove ignition switch (C) and choke cable (D).
S Remove headlight with adjuster.
S Remove two screws securing bottom
half of pod (E).
Assembly
S Install bottom of pod onto handlebar and secure to brackets.
S Install key switch, choke cable, and headlight.
S Connect 12V power outlet (where applicable)
S Connect headlight.
S Connect speedometer connectors to speedometer.
S Install top of pod onto bottom half, making sure interlocking tabs mate properly.
S Install two side Phillips screws.
S Install one rear Phillips screw.
S To adjust headlight, refer to procedure outlined in Maintenance chapter.
S To apply decals, refer to Page 5.11.
Handlebar clamp torque:
11-13 ft. lbs. (15-18 Nm)
A
B
C
D
E
A
BODY / STEERING / SUSPENSION
5.5
HEADLIGHT POD
EXPLODED VIEW
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