A
B
C
E
F
G
H
Pump Housing
Extension
Impeller
Stator
Stub Shaft
Cone
We dge
Nozzle Assembly
H
H
H
K
J
I
D
Pump Assembly Notes:
A Pump must be flush against hull to prevent leakage or cavitation. Apply liberal amount of marine.....
grade silicone to mounting o--ring.
B Install seals with lip toward impeller ......
C Orifice size in water supply pipes are different depending on model. Verify proper orifice size if pipe is.....
replaced.
D Verify that tab locks against steering cable thru--hull retaining nut......
E 18ft.l bs . (25 Nm) App ly Locti tet 242 to threads......
F 28 ft.lb s. (3 9N m) Ap pl y anti--sei ze lub rica nt. Use criss--cros s torq ue patte rn......
G Thicker edge on bottom of pump assembly .....
H Apply Polaris All--Season grease......
I Sacrificial Anode Bolt Torque: 25 in.lbs. (2.9Nm). Apply Nyogel to threads......
J Pump Mounting Bolt Torques: 18 ft.lbs. (25N m) Appl y Lo ctitet 242 to threads. Use criss--cross.....
torque pattern.
K V erify that there is an o--ring and gasket between cone and stator housing......
Final Drive / Propulsion
5.5
2002 Pump Assembly -- E xploded V iew -- Freedom / V irage Ser ies
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