Engine / Cooling
3.4
Polaris 800cc / 1200cc Engines -- Carbureted / DIt Torque Specifications
V irage TX / Vir age i / Vir age TXi / Genesis / Genesis i
Engine Fasteners Foot lbs. Nm Apply:
Air Intake Cover Bolts 22 ft. lbs. 30 Nm Loctite 242
Air Intake Cover Screws / Carburetor Mounting
Bolts
9ft. lbs. 12 Nm N/A
Air Intake Manifold Mounting Bolts 9ft.lbs. 12 Nm N/A
DIt TPS Sensor Mounting Bolts 5ft.lbs. 7Nm N/A
DIt Air Inlet Temperature Sensor Mounting Bolts 5ft.lbs. 7Nm N/A
W ater Outlet Manifold Bolts 9ft.lbs. 12 Nm N/A
Thermostat / Pop--Off Assembly Bolts 9ft.lbs. 12 Nm N/A
Spark Plugs 18ft.lbs. 24 Nm AS
DIt Injector Mounting Bolts 18ft.lbs. 24 Nm Loctite 242
DIt Cylinder Heads 20ft.lbs. 27 Nm Loctite 242
Carbureted Cylinder Head Cover Bolts 22ft.lbs. 30 Nm N/A
Carbureted Cylinder Head Bolts 20ft.lbs. 27 Nm Loctite 242
Cylinder Base Nuts 32ft.lbs. 43 Nm N/A
Exhaust Manifold Bolts 26ft.lbs. 36 Nm N/A
Starter Mounting Bolts 9ft.lbs. 12 Nm N/A
Flywheel Inspection Plug 8ft.lbs. 11 Nm Loctite Pipe Sealant
Stator Housing Mounting Bolts 22ft.lbs. 30 Nm N/A
Stator Harness Bracket Bolt 9ft.lbs. 12 Nm N/A
DIt Stator Mounting Plate Bolts 9ft.lbs. 12 Nm N/A
Stator Mounting Bolts 9ft.lbs. 12 Nm Loctite 262
Flywheel Nut 80--100ft.lbs. 108--136 Nm Loctite 242
Coat entire inside
surface of flywheel
taper with 262.
Flywheel Cover Bolts 9ft.lbs. 12 Nm N/A
Oil Pump Mounting Bolts 5ft.lbs. 7Nm N/A
Crankcase Bolts
8mm
10mm
22ft.lbs.
28ft.lbs.
30 Nm
38 Nm
Loctite 242
Loctite 242
Mounting Plates to Engine Bolts 50ft.lbs. 68 Nm Loctite 262
Mounting Plates to Hull Bolts 14ft.lbs. 19 Nm Loctite 262
NOTES:
271 indicates use of Loctite 271 or 262 thread locking agent (red).
242 indicates use of Loctite 242 thread locking agent (blue).
AS indicates use of Anti Seize compound
Grease indicates use of a light coating of grease
Size 1/4I to 7/8I micro hose clamps torque to 22 in. lbs.
Size 1I and larger hose clamps torque to 35 in. lbs.
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