IX.1
IX
9922876 - 2007-2011 EDGE/Gen II/Widetrak LX Service Manual
©2010 Polaris Sales Inc.
A
Adjustment
Choke Lever 3.19
Idle Speed Gap and Throttle Free Play 3.18
Adjustments
Choke 3.20
Arvin Monotube Assembly . . . . . . . . . . . . . . . . . . . . . 8.36
Arvin Monotube Disassembly . . . . . . . . . . . . . . . . . . 8.35
B
Battery Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
Belt Burning Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 7.12
Belt Deflection Adjustment
Polaris Driven 3.6
Belt Deflection Inspection . . . . . . . . . . . . . . . . . . . . . . . 3.5
Belt Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.11
Belt Installation (TEAM driven clutch) . . . . . . .7.13, 7.14
Belt Removal - Team Driven Clutch . . . . . . . . .7.13, 7.14
Brake Caliper Piston and Seal Replacement . . . . . 6.22
Brake Caliper Removal and Installation . . . . . . . . . . 6.22
Brake Disc Replacement . . . . . . . . . . . . . . . . . . . . . . 6.23
Brake Fluid Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 3.17
Brake Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.17
Brake Pad Replacement . . . . . . . . . . . . . . . . . . . . . . . 6.22
Brake System
Bleeding 6.20
Brake Hose Replacement 6.21
Brake Switch Replacement 6.21
Compensating Port 6.18
Fluid Change 6.20
Overview 6.18
Brake System Overview . . . . . . . . . . . . . . . . . . . . . . . 6.18
Break-In Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Drive Belt 3.5
Engine 3.5
Fuel/Oil Premix Ratio 3.5
Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2
C
Carbureted Engine Electrical Systems . . . . . . . . . . 10.15
Carburetor Components
Mikuni Main Jets 4.2
Mikuni Pilot Jets 4.2
Carburetor Synchronization . . . . . . . . . . . . . . . . . . . . 4.12
Chaincase
Chains 6.5
Gears 6.5
Chaincase Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7
Chaincase Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4
Conventional Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
Cooling System Bleeding . . . . . . . . . . . . . . . . . . . . . . 3.11
Crankcase Inspection
Bearing fit 5.5
Crankcase Torque Patterns . . . . . . . . . . . . . . . . . . . . . 5.2
Crankshaft
Runout Inspection 5.4
Truing 5.9
Crankshaft Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6
Crankshaft Inspection
Checking Crankshaft Indexing 5.7
Connecting Rod (small end) 5.6
Connecting rod bearing 5.5
Indexing 5.6
Main bearing 5.5
Crankshaft Truing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.9
Cylinder Head Torque Patterns . . . . . . . . . . . . . . . . . .5.2
Cylinder Honing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8
Cylinder Measurements . . . . . . . . . . . . . . . . . . . . . . . . .5.3
Cylinder Torque Patterns . . . . . . . . . . . . . . . . . . . . . . .5.2
D
Drive / Driven Clutches
Belt Deflection Adjustment 3.7
Drive Clutch
Assembly 7.21
Disassembly 7.18
Identification 7.17
Removal 7.17
Removal / Disassembly / Assembly 7.17
Roller Installation 7.19
Roller Removal 7.19
Spider Indexing 7.22
Drive Clutch Weights . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6
Drive System Terminology
Backshifting 7.3
Clutch Weight 7.2
Drive Spring 7.2
Driven Spring 7.2
Engagement RPM 7.2
Final Gearing 7.3
Helix/Ramp 7.3
Low/High Ratio Lines 7.3
Neutral Speed 7.2
Shift Out Overrev 7.2
Driven Clutch
Removal 7.24
Removal / Disassembly / Assembly 7.24
Driven clutch installation . . . . . . . . . . . . . . . . . . . . . . .7.24
Driveshaft and Jackshaft . . . . . . . . . . . . . . . . . . . . . . . .6.9
Fastener Torque 6.9
Seal Sleeves 6.9
E
EDGE Shock Rod Installation . . . . . . . . . . . . . . . . . . .8.12
Electric Reverse (PERC) . . . . . . . . . . . . . . . . . . . . . .10.17
Electric Start
Gen II/Edge 10.10
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . .10.2
Engine Component Assemblies
340 Blower Housing 5.17
340 Crankcase 5.21
340 Cylinder Housing 5.18
340 Magneto 5.20
340 Oil Pump Assembly 5.19
340 Piston and Crankshaft 5.22
488 L/C Crankcase 5.35
488 L/C Cylinder 5.32
488 L/C Magneto 5.34
488 L/C Oil Pump 5.33
488 L/C Piston and Crankshaft 5.36
488 L/C Recoil and Waterpump Housing 5.30