IX.2 9922876 - 2007-2011 EDGE/Gen II/Widetrak LX Service Manual
©2010 Polaris Sales Inc.
488 L/C Waterpump 5.31
500EV Carbureted Crankcase 5.40
500EV Carbureted Cylinders / Cylinder 5.37
500EV Carbureted Pistons / Crankshaft 5.39
500EV Carbureted Recoil / Magneto 5.38
500EV Carbureted Water / Oil Pump 5.41
550 Blower Housing 5.23
550 Crankcase 5.28
550 Cylinder 5.24
550 Magneto 5.27
550 Oil Pump 5.25
550 Oil Pump - Fleet / 2010 5.26
550 Piston and Crankshaft 5.29
Engine Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3
Cylinder Head 5.3
Oil Pump Bushing End Play - Fuji Engines 5.10
Engine Maintenance
Cooling System Air Bleeding 3.11
Exhaust Valves 3.8
Oil and Fuel Filters 3.13
Oil Pump Adjustment
330 / 550
3.11
488LC 3.11
Oil Pump Adjustment - Carbureted Models 3.12
Oil Pump Bleeding
550 Engine 3.12
550 Engine with Auto-Bleed Feature 3.13
Recommended Coolant 3.11
Surge Tank 3.9, 3.10
Water Pump 3.11
Widetrak Cooling System 3.9, 3.10
Widetrak Fill Tube 3.9
Engine Mounting
340 5.13
488 5.15, 5.16
550 5.14
Exhaust Valve Maintenance . . . . . . . . . . . . . . . . . . . .5.11
Assembly 5.11
Disassembly 5.11
Optional Springs 5.11
F
Final Drive Gear Ratios . . . . . . . . . . . . . . . . . . . . . . . . .6.2
Fresh Pack Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
Front Suspension
Camber and Toe Specifications 8.5
Front Suspension and Steering . . . . . . . . . . . . . . . . . .8.6
Alignment Bar Specifications 8.7
Camber Adjustment 8.7, 8.9
Handlebar Centering 8.8
Maximum Width Setup 8.9
Overview and Specifications 8.5
Rod End Engagement 8.8
Setup and Adjustments 8.6
Toe Adjustment 8.10
Front Suspension Assembly Views
EDGE 41 8.3
EDGE 42.5 8.2
Widetrak 8.4
Front Track Shock Specifications . . . . . . . . . . . . . . . .8.34
Fuel / Intake System Maintenance
Water Sediment Trap 3.14
Fuel and Oil Premix Ratios . . . . . . . . . . . . . . . . . . . . . 2.5
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13
Fuel Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
Fuel System Overview
Warnings and Cautions 4.2
Fuel Tank
EDGE 4.15
Venting Systems 4.15
Widetrak 4.14
G
Gasoline Volatility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
H
Hand/Thumb Warmers . . . . . . . . . . . . . . . . . . . . . . . 10.18
Handlebar Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 3.20
Headlight Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3
Headlight Beam Height Adjustment . . . . . . . . . . . . . 3.23
Headlight Bulb Replacement . . . . . . . . . . . . . . . . . . . 3.23
Honing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8
Cleaning the cylinder after honing 5.8
Honing to oversize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8
Hood Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2
I
IFS Adjustable Shocks . . . . . . . . . . . . . . . . . . . . . . . . . 8.6
IFS Rebuildable Shocks . . . . . . . . . . . . . . . . . . . . . . . 8.33
IFS Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5
Ignition Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
Inspection
Brake Fluid 3.17
Brake Lever Travel 3.17
J
Jackshaft
Installation 6.10
Removal 6.10
L
Left Hand Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.20
Lubrication
Chaincase / Gearcase Oil Replacement 3.17
Chaincase Oil 3.16
Choke Cable 3.16
Driveshaft Bearing 3.16
Front Suspension 3.14
Jackshaft Bearing 3.16
Rear Suspension 3.15
Throttle Cable 3.16
Widetrak Drive Couplers 3.16
Widetrak Gearcase OIl 3.17
M
Maintenance Products . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Measurement Conversions . . . . . . . . . . . . . . . . . . . . . 2.7
Metric Tap Drill Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Mikuni TM38 Flat Slide Service
Assembly 4.11
Disassembly 4.9
Mikuni VM Carburetor
Air Screw 4.5
Assembly View 4.3
Disassembly and Inspection 4.7
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