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Pro Spot i4 User Manual

Pro Spot i4
20 pages
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High Frequency Inverter
Resistance Spot Welder
All Info Copyright © Pro Spot International Inc.
Instruction Manual
Version 3.6n

Table of Contents

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Pro Spot i4 Specifications

General IconGeneral
BrandPro Spot
Modeli4
CategoryWelding System
LanguageEnglish

Summary

Introduction

Warranty Information

Details on the two-year guarantee covering material defects and normal care.

Conformity and Standards

Statement on the i4 welder's compliance with CE standards.

Safety

Safety & Environmental Specifications

Operating conditions, protection degree, and environmental limits for the i4 welder.

General Safety Guidelines

Read instructions carefully for safe operation and individual responsibility.

Warnings and Important Notices

Key safety signs and warnings to prevent injury or equipment damage.

Safety Devices Overview

Details on safety devices, including cooling and overheat protection systems.

Installation

General Installation Tips

Ensuring consistent quality, reliability, and user safety during installation.

Packaging and Delivery Inspection

Verifying contents and checking for damage during shipping.

Welder Assembly Procedure

Steps for connecting components and ensuring proper setup.

Operation

Before You Begin Welding

Initial steps and understanding the welder's design and function.

About Your Welder

Overview of welder features, specifications, and control panel layout.

Turning On the Welder

Procedure for powering on the i4 welder and initial startup sequence.

Login Procedure

Steps to log into the welder system for accessing features.

Choosing the Weld Mode

Selecting different welding modes available on the i4 welder.

Setting Pneumatic Air Pressure

Adjusting and setting the air pressure for the spot gun operation.

Setting/Changing Weld Program

How to select and change weld power programs for different materials.

Setting Weld Time and Current

Understanding and adjusting weld time and current parameters.

Setting Default Weld Programs

Overview of the 17 pre-programmed weld modes for the i4 welder.

Double-Sided Welding

PS-500 Double-Acting Spot Gun

Details on the PS-500 spot gun, its components, and operation.

Extension Arms

Overview of various extension arms and how to attach them.

PS-500 Electrode Alignment

Procedure for aligning electrodes on the PS-500 spot gun for optimal welds.

Removing Welding Electrodes

Instructions for removing extension arm electrodes and welding caps.

Welding Electrode Maintenance

Guidelines for maintaining electrodes for structurally-sound welds.

Wheel House Arm

Description of the wheel house adapter for hard-to-reach areas.

X-Adapter (Optional)

Details on the optional X-Adapter for reaching difficult welding spots.

Single-Sided Welding

Single-Sided Welding Overview

Introduction to single-sided welding procedures and requirements.

Single-Sided Spot Welding

Procedure for single-sided spot welding on vehicles.

Bolt Welding

How to weld threaded studs onto vehicle bodies using the i4 welder.

Nut Welding

Process for welding nuts onto car body parts using the i4 welder.

Dent Pulling with Spot Hammer

Using the spot hammer to repair dents by welding and pulling.

Moulding Clip Rivet Welding

Welding factory clips for window mouldings using the i4 welder.

Dent Pulling with Washers and Slide Hammer

Using washers and a slide hammer to repair dents on vehicle bodies.

Contact Shrinking

Using the i4's shrinking tip to remove high spots after dent repair.

Carbon Rod Shrinking / Stretching

Using carbon rods for shrinking or stretching metal on vehicles.

Stitch Welding

Procedure for laying staggered bead welds using stitch welding adapter.

Pro Pull Dent Pulling (Optional)

Overview of the Pro Pull tool for paintless dent removal functionality.

Pro Pull Assembly

Step-by-step guide to assembling the Pro Pull tool.

Dent Pulling with Pro Pull

Instructions for performing dent pulling using the Pro Pull tool.

Paintless Dent Pulling With Pro Pull

Technique for paintless dent removal using the Pro Pull tool.

i4 Login Feature

Login Feature Overview

Explanation of the i4's three access levels: Factory, Master, and User passwords.

Turning the Login Function Off

Steps to disable the i4 welder's login prompt.

Turning the Login Function On

Procedure to enable the i4 welder's login prompt.

Switching Passwords

How to change the Login User Password without powering down the welder.

Setting Up Technician User Passwords

Guide for setting up technician user passwords using the Master Password.

i4 Log Feature

i4 Log Instructions

Instructions on how to access and navigate the i4 welder's log menu.

Download Log File for Print

Steps to download weld log data for analysis and printing.

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