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Pro Spot i4s User Manual

Pro Spot i4s
52 pages
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Resistance
Spot Welder
Instruction Manual
MNL-i4s-v1.5
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Pro Spot i4s Specifications

General IconGeneral
BrandPro Spot
Modeli4s
CategoryWelding System
LanguageEnglish

Summary

i4s Quick Start Instructions

Weld Gun Check

Verify the hoses are secure and the arm handle is tightened.

System Checks and Power On

Verify air pressure and ensure all 3-phase lights are illuminated.

Login Procedure

Enter username and password to access the system.

System Navigation

Overview of the touch screen interface and menu navigation.

Calibrate Welding Gun

Steps for calibrating the welding gun for accurate operation.

Start Welding

Steps for placing workpiece and initiating the welding process.

1.0 Introduction

2.0 Safety

Safety & Environmental Specifications

Operating conditions, temperature, humidity, and slope limits for the i4s welder.

General Safety Guidelines

General safety requirements, user responsibilities, and best practices.

Warnings & Important Notices

Explanation of safety signs and their meanings used in the manual.

Cooling System

Instructions for filling and maintaining the welder's cooling system.

3.0 Installation

General Installation

General installation tips and safety precautions for the i4s welder.

Packaging & Delivery Inspection

How to check shipping contents and inspect for damage upon delivery.

Welder Assembly

Instructions for assembling the welder, excluding the support arm.

Connecting Electrical Supply

Details on voltage, frequency, and proper electrical connections for the welder.

Connecting Pneumatic Air Supply

Instructions for connecting the compressed air supply to the welder.

4.0 Operation

Before You Begin Welding

Essential information and understanding required before operating the welder.

About Your Welder

Specifications and overview of the i4s welder unit, including its components.

Turning On The i4s

Step-by-step procedure for powering on the i4s welder.

How To Login

Guide to logging into the system using user credentials.

i4s Home Screen

Overview of the main home screen interface and its interactive elements.

General Settings Menus

Accessing and navigating general system settings menus.

Cooling Menu

Manually configuring the air cooling system settings on the i4s.

Date & Time Menu

Setting the date, time, and clock display format on the welder.

Brightness Menu

Adjusting the LCD screen brightness level for optimal visibility.

My Account Menu

Access user profile settings including password and preferences.

Change Password Menu

Procedure to change the user profile password.

Preferences Menu

Settings for temperature units and clock format.

Version Info Menu

Displays hardware versions of the machine for reference.

System Updates Menu

How to check for and install software updates for the i4s.

4.7 Administration Settings

Administrator Password

How to access administration settings and the default password.

ADMIN: Work Orders

Create A Work Order

Steps to create a new work order and enter relevant job details.

Assign A Work Order

How to assign a created work order to a specific technician.

Make A Work Order Active

Process to set a work order as active for logging welds.

Export A Work Order

Steps to export completed work order data via email or USB.

Allow Users To Add Work Orders

Configuration to enable users to create new work orders.

ADMIN: User Menu

Add A New User

Steps to create a new user profile with different access levels.

Edit or Remove User Profile

Process for modifying or deleting existing user profiles.

4.7 Administration Settings

Alerts Menu

Adjusting tolerance for current, idle, and weld line voltage.

Factory Reset Menu

Options to reset weld programs, preferences, and system alerts.

Factory Calibration Menu

Calibrating the machine for optimal performance, by authorized personnel.

5.0 Double Sided Welding Programs

Auto Mode Overview

How Auto Mode automatically detects thickness and resistance of the weld stack.

Auto Mode Menu Guide

Guide to elements on the Auto Mode screen for operation.

Auto Mode - Measurement Only Mode

Using Measurement Mode to check thickness without welding.

Auto Mode Calibration

Procedure to calibrate the welder for Auto Mode operation.

Manual Mode Welding Menu Guide

Guide to the Manual Mode welding interface and options.

Double Sided Welding Manual Mode

Utilizing Manual Mode for complete control over weld settings.

Manual Mode Welding: Dual Weld Settings

Adjusting parameters for dual weld type operations.

Manual Mode Welding: Pulse Weld Settings

Adjusting parameters for pulse weld type operations.

Creating a Custom Weld

Steps to create and save custom weld programs.

6.0 Single Sided Welding

Single Sided Weld Menu Guide

Guide to the Single Sided welding interface and its features.

Welding in Single Sided Mode

Selecting adapters and programs for single-sided welding.

7.0 i4s Weld Gun

Double-Acting Spot Gun

Identifies the specific weld gun model and its applications.

Using the Double-Acting Gun

Steps for selecting programs and operating the weld gun.

On-Gun Screen & Gun Controls

On-gun interface for settings adjustments and weld checks.

i4s Gun Screen Displays

Overview of various screen displays on the i4s gun.

i4s Gun Weld Feedback Screen

How the gun displays weld pass/fail status and measured currents.

7.2 Extension Arms

Changing Extension Arms

Step-by-step guide for changing extension arms on the welder.

Electrode Components

Identification of components for different electrode shank types.

8.0 Electrode Alignment, Removal & Maintenance

Electrode Alignment

Importance and procedure for aligning electrodes correctly for weld integrity.

Removing Welding Electrodes

Step-by-step guide for safely removing welding electrodes and weld caps.

Welding Electrode Maintenance

Procedures for cleaning and maintaining electrodes and weld caps.

9.0 Notes

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