Table Of Contents
i4s Quick Start Instructions ............................................................................ 1
1.0 Introduction ................................................................................................ 2
2.0 Safety .......................................................................................................... 3
2.1 Important Warnings ................................................................................... 4
2.2 Cooling System ......................................................................................... 5
3.0 Installation.................................................................................................. 6
3.1 Packaging & Delivery Inspection ............................................................. 6
3.2 Welder Assembly ....................................................................................... 6
3.4 Connecting The Electrical Supply ........................................................... 7
3.5 Connecting the Air Supply ....................................................................... 7
4.0 Operation.................................................................................................... 8
4.1 Before You Begin Welding ........................................................................ 8
4.2 About Your Welder .................................................................................... 9
4.3 Turning On The i4s .................................................................................. 10
4.4 How To Login ............................................................................................11
4.5 i4s Home Screen...................................................................................... 12
4.6 i4s General Settings Menus.................................................................... 13
4.7 Administration Settings Menus .............................................................. 18
5.0 Double Sided Welding Programs ........................................................... 26
5.1 Double Sided Welding Menu Guide ....................................................... 27
5.2 Auto Mode Calibration ............................................................................ 28
5.3 Double Sided Welding Manual Mode ..................................................... 29
5.4 Manual Mode Welding Menu Guide ....................................................... 30
5.5 Manual Mode Welding: Dual Weld Settings .......................................... 32
5.6 Manual Mode Welding: Pulse Weld Settings ........................................ 33
5.7 Creating A Custom Weld ......................................................................... 34
6.0 Single-Sided Welding .............................................................................. 36
6.1 Single-Sided Welding Menu Guide ........................................................ 37
7.0 i4s Weld Gun ............................................................................................ 38
7.1 i4s On Gun Screen & Gun Controls ....................................................... 39
7.2 Extension Arms ....................................................................................... 41
7.3 Electrode Components ........................................................................... 42
8.0 Electrode Alignment, Removal & Maintenance .................................... 43
8.1 Removing Welding Electrodes ............................................................... 44
8.2 Welding Electrode Maintenance ............................................................ 45