Pulsar PS-1HCE - Table of Contents

Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
2
Table of Contents
1 SafetyPrecauons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 SafetyConvenons ......................................................4
1.2 Safety Statements for the Pulsar® PS .......................................4
2 Introducon .........................................................6
2.1 OverviewofOperaon ...................................................6
2.2 Process Flow Diagram ...................................................6
3 Pulsar®PrecisionFeederOverview ......................................8
3.1 Components List ........................................................8
4 Pre-installaonInstrucons ............................................9
4.1 Prepare the Site ........................................................9
4.1.1 Site Requirements ................................................9
4.2 GatherEquipmentforFeederInstallaon ...................................9
4.2.1 Pulsar® Precision Components ......................................9
4.2.2 EssenalEquipmentSuppliedbyOthers .............................10
4.2.3 COTS Tools .....................................................10
4.2.4 PPE ...........................................................10
4.3 Pre-InstallaonChecklist ................................................10
5 InstallaonInstrucons...............................................11
5.1 Install the Booster Pump - Venturi Loop ....................................11
5.2 Install the Flow Switch ..................................................12
5.3 Feeder Setup - Connect the Discharge Tubing Line ...........................12
5.4 Feeder Setup - Connect the Inlet Tubing Line................................12
5.5 Mount the Control Box..................................................12
5.6 Wire the Booster Pump to the Control Box .................................13
5.7 Connect the Flow Switch Cable ...........................................13
5.8 Prime the System ......................................................13
5.9 Connect the Control Box to the Feeder ....................................13
6 Post-InstallaonInstrucons...........................................14
6.1 System Startup ........................................................14
6.1.1 FeederPreparaon ..............................................14
6.1.2 ControlBoxPreparaon ..........................................15
6.1.3 System Power Up ................................................16
7 OperaonInstrucons................................................17
7.1 Fill the Hopper ........................................................18
7.2 Fill the Hopper (Dustless Procedure) ......................................18
8 PreventaveMaintenance ............................................19
8.1 PreventaveMaintenanceSchedule.......................................19
8.2 Cleaning Procedures....................................................20
8.2.1 Equipment Needed ..............................................20
8.2.2 CleantheGridBasket(OnlineCleaningInstrucons)...................21
8.2.3 Comprehensive(Oine)CleaningInstrucons........................22