Pulsar PS-1HCE - Page 35

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Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022

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Table of Contents2
Safety Precautions4
Safety Conventions4
Safety Statements for the Pulsar® PS4
Introduction6
Overview of Operation6
Process Flow Diagram6
Figure 1. Pulsar® Precision With Acid Plus Feeder Installation6
Figure 2. Pulsar® Precision Duo Installation7
Pulsar® Precision Feeder Overview8
Components List8
Figure 3. Front View Of Pulsar® Precision Feeder8
Pre-Installation Instructions9
Prepare the Site9
Site Requirements9
Gather Equipment for Feeder Installation9
Pulsar® Precision Components9
Essential Equipment Supplied By Others10
COTS Tools10
Ppe10
Pre-Installation Checklist10
Table 1. Pre-Installation Checklist10
Installation Instructions11
Install the Booster Pump - Venturi Loop11
Figure 4. Complete The 1 ½" Piping Run11
Install the Flow Switch12
Feeder Setup - Connect the Discharge Tubing Line12
Feeder Setup - Connect the Inlet Tubing Line12
Mount the Control Box12
Figure 5. Flow Switch Install In Horizontal Pipe12
Figure 6. Flow Switch Install In Vertical Pipe12
Figure 7. Discharge Tubing Connection12
Wire the Booster Pump to the Control Box13
Connect the Flow Switch Cable13
Prime the System13
Connect the Control Box to the Feeder13
Figure 8. Dual-Voltage Selector13
Post-Installation Instructions14
System Startup14
Feeder Preparation14
Table 2. Post-Installation Checklist14
Control Box Preparation15
Figure 9. Dip Switch Location And Feed Cycle Settings15
System Power up16
Figure 10. Feeder Control Box16
Operation Instructions17
Fill the Hopper18
Fill the Hopper (Dustless Procedure)18
Figure 12. Bucket Funnel Removal18
Figure 11. Bucket Funnel Installation18
Preventative Maintenance19
Preventative Maintenance Schedule19
Table 3. Monthly Maintenance19
Cleaning Procedures20
Equipment Needed20
Table 4. Semiannual Maintenance20
Clean The Grid Basket (Online Cleaning Instructions)21
Comprehensive (Offline) Cleaning Instructions22
Troubleshooting Guide23
Appendix24
Requirements And Specifications24
Requirements For Product Installation And Operation24
Product Specifications24
Table 5. Site Requirement24
Table 6. Accessory Requirements24
Table 7. Operational Specifications24
Table 8. Chemical Feed Rate Specifications24
Optional Feed Rate Capability25
Electrical Schematics26
Figure 13. 115 Vac Control Box Wiring Schematic26
Figure 14. 230 Vac Control Box Wiring Schematic27
Figure 15. Feeder Junction Box Wiring Schematic28
Replacement Parts List and Views29
Figure 16. Hopper And Base Exterior Components View29
Figure 17. Hopper Interior Components View30
Figure 18. Base Interior Components View31
Figure 19. Booster Pump And Venturi Assembly32
Pulsar® Precision Duo33
Limited Warranty34

Pulsar PS-1HCE - Page 35

Table of Contents