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Quantech QTC3150THE - User Manual

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QTC3040T to QTC3225T
With Brazed Plate Heat Exchanger
Style B (60 Hz) 4-12 Fan
40 ton to 230 ton
140 kW to 800 kW
R-410A
Issue Date:
August 3, 2022
Air-Cooled Scroll Chiller
Installation, Operation, Maintenance Supersedes: QTC3-NM1 (1021) Form QTC3-NM1 (822)
Products are produced at a
f aci l it y who s e q u a l it y -
management systems are
ISO9001 certified.
LD18971a
035-24487-000

Table of Contents

Other manuals for Quantech QTC3150THE

Questions and Answers

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

SAFETY AND QUALITY

Outlines chiller design standards, ISO 9002 compliance, and applicable industry codes and safety regulations.

SECTION 2 - PRODUCT DESCRIPTION

Control Center

Details the NEMA 3R/12 cabinet housing the microprocessor, LCD display, and keypad for system monitoring and programming.

COMMUNICATIONS

Covers native BACnet (MS/TP) and Modbus communication capabilities, with optional N2 and LON via eLink Gateway.

BUILDING AUTOMATION SYSTEM INTERFACE

Details integration with BAS via 4-20mA or 0-10VDC inputs for temperature reset and remote control signals.

SECTION 3 - RIGGING, HANDLING AND STORAGE

SECTION 4 - INSTALLATION

LOCATION AND CLEARANCES

Select outdoor locations for minimum sun exposure and adequate fresh air, ensuring sufficient clearances for access and airflow.

Foundation

Mount unit on a flat, level foundation capable of supporting operating weight; concrete slab with footers below frost line recommended.

CHILLED LIQUID PIPING

Details connecting chilled liquid piping, observing efficiency, keeping piping clean, supporting it independently, and considering compressor access.

WIRING

Covers factory-mounted controls wiring and field wiring, including disconnect switches, circuit breakers, and minimum circuit ampacity requirements.

Thermal Dispersion Flow Switch

Explains the operating principle, service information, and wiring diagram for the thermal dispersion flow switch.

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Lists temperature and flow limits, notes on glycol, low ambient kits, evaporator protection, and cooler flow limits.

ELECTRICAL DATA

Covers micropanel power supply requirements, voltage ranges, compressor heater details, and voltage limitations.

MICROPANEL POWER SUPPLY

Lists minimum circuit ampacity, over current protection, and NF DISC SW ratings for various unit voltages and control configurations.

ELECTRICAL DATA WITHOUT PUMPS

Details minimum circuit amps, NF disconnect switch, and dual element fuse/circuit breaker requirements for various chiller models.

ELECTRICAL NOTES

Provides critical notes on minimum circuit ampacity, disconnect switches, fuse sizes, circuit breakers, wire range, grounding, and field wiring compliance.

CLEARANCES

Details minimum clearances required for all QTC3 units, including notes on obstructions and adjacent walls.

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS

Step-by-step instructions for installing and adjusting one-inch deflection spring isolators, ensuring proper clearance and leveling.

2 IN. DEFLECTION ISOLATOR INSTALLATION AND ADJUSTMENT

Instructions for installing and adjusting 2-inch deflection spring isolators, covering sequence, clearance checks, and leveling.

INSTALLATION OF NEOPRENE VIBRATION ISOLATORS

Instructions for installing neoprene vibration isolators, covering reading instructions, positioning, anchoring, and final tightening.

SECTION 6 - COMMISSIONING

PREPARATION - POWER OFF

Basic checks with power OFF, including unit inspection, refrigerant charge verification, and leak testing.

Refrigerant Charge

Check refrigerant pressure and leaks; evacuate systems to below 500 microns, and note precautions for liquid charging.

Charging Refrigerant

Step-by-step procedure for adding refrigerant after vacuuming, including drum weight monitoring and charging to high/low sides.

Flow Switch

Verify flow switch installation, wiring, and straight run of pipe; connects to XTBC1 terminals 13 and 14.

PREPARATION - POWER ON

Apply power to the chiller, turn on panel breaker if applicable, and verify control panel illumination and switch settings.

Compressor Heaters

Verify compressor heaters are energized, ensuring adequate time (8-24 hours) for oil dilution prevention before startup.

COMMISSIONING THE PUMP VFD

Step-by-step guide for commissioning the Variable Frequency Drive (VFD) for the pump, including parameter setup and mode selection.

SECTION 7 - UNIT CONTROLS

KEYPAD

Explains the 12-button keypad for accessing system parameters, setpoints, and diagnostic features, essential for user interaction.

Unit Status

Pressing the STATUS key displays current chiller status, including running, demand, fault, and cycling device status.

System Safeties

Faults shutting down individual systems or all compressors, covering auto-reset and lockout conditions.

Unit Safeties

Unit safeties shutting down all compressors, including low ambient, low liquid temp, under voltage, and high motor current.

Oper Data Key

Provides access to view operating data screens like temperatures, pressures, and compressor status via arrow keys.

SETPOINTS KEYS

Enables programming of cooling setpoints and ranges for chilled liquid control.

PROGRAM KEY

Allows programming of parameters like pressure cutouts, ambient temp cutouts, anti-recycle timer, and fan control pressure.

Service Mode

Mode to enable/disable outputs, change configuration, and view inputs, with procedures for entry and exit.

Options Key

Allows scrolling through and changing programmable options like language, system switches, cooling type, and ambient control.

Option 14 - Unit Type

Ensures the unit type is set to "Liquid CHILLER" to prevent compressor damage; requires jumper removal if incorrect.

BACNET, MODBUS, N2, AND E-LINK COMMUNICATIONS

Details reading and modifying chiller parameters via serial communication networks like BACnet, Modbus, and E-Link.

BACnet and Modbus Communications

Outlines data points for analog and binary registers for BACnet/Modbus, including addresses and types.

SECTION 8 - UNIT OPERATION

UNIT OPERATING SEQUENCE

Describes chiller operation sequence upon power application, including flow switch, demand, compressor staging, and fan cycling.

CAPACITY CONTROL

Explains how the chiller initiates start sequence, evaluates cooling demand, and regulates temperature by staging compressors.

SUCTION PRESSURE LIMIT CONTROLS

Prevents low-pressure cutout by unloading if suction pressure drops below 1.15x cutout; requires optional transducers.

DISCHARGE PRESSURE LIMIT CONTROLS

Unloads system before safety limit due to high load/dirty coils; requires optional transducers for operation.

LEAVING CHILLED LIQUID CONTROL

Controls unit to a setpoint within a cooling range, detailing loading/unloading based on temperature and hot gas bypass function.

RETURN CHILLED LIQUID CONTROL

Stages compressors to match cooling load based on return water temperature, applicable to specific compressor counts.

LEAVING CHILLED LIQUID SYSTEM LEAD;LAG AND COMPRESSOR SEQUENCING

Explains Lead/Lag options for equalizing run hours and compressor sequencing to maximize individual run time.

ANTI-RECYCLE TIMER

Timer programmable between 300-600s to prevent short cycling and allow motor heat dissipation after start.

STANDARD CONDENSER FAN CONTROL

Condenser fan operation programmed via OPTIONS key using discharge pressure; standard control down to 25°F.

QTC3 STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (2, 3, OR 4 FANS PER SYSTEM)

Details fan stages, ON/OFF conditions, I/O outputs, fan contactors, and fan numbers for systems with 2, 3, or 4 fans.

QTC3 STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (5 OR 6 FANS PER SYSTEM)

Details fan stages, ON/OFF conditions, I/O outputs, fan contactors, and fan numbers for systems with 5 or 6 fans.

LOAD LIMITING

Prevents unit loading beyond desired value by limiting compressor operation based on system configuration (2, 4, 5, 6 compressors).

REMOTE BAS;EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

Allows unit to reset chilled liquid setpoint using 0-10VDC or 4-20mA input, with formulas for calculation and setpoint adjustment.

SECTION 9 - SERVICE AND TROUBLESHOOTING

SERVICE MODE

Mode to enable/disable outputs, change configuration, and view inputs, with procedures for entry and exit.

SERVICE MODE - CHILLER CONFIGURATION

Configures data logging, soft start, refrigerant type, pump control, and expansion valve type to match chiller specifications.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

Allows viewing all digital and analog inputs to the microboard, showing connection, voltage, and status.

Analog Inputs - Temperature

Connects temperature sensors to J6, representing varying DC signals; provides voltage readings corresponding to temperatures.

Analog Inputs - Pressure

Connects pressure inputs to J7/J9, representing DC signals for pressure; includes formulas for voltage verification.

PRESSURE TRANSDUCERS

Lists pressure/voltage correlation for suction and discharge transducers, including formulas and specific I/O board connections.

Data Logging to Flash

Explains enabling data logging to an SD card for continuous storage of operational and fault data.

Enabling Data Logging to Flash

Steps to enable data logging via unit setup mode, including Flash Card insertion and setting the option to ENABLED.

NO DISPLAY ON PANEL. UNIT WILL NOT OPERATE

Troubleshooting guide for issues with no display or unit non-operation, covering transformer, wiring, and board checks.

FLOW SWITCH;REM STOP NO RUN PERMISSIVE

Troubleshooting steps for flow switch or remote stop inputs preventing unit run, checking flow, switch installation, and cycling device connections.

LOW SUCTION PRESSURE FAULT

Addresses low suction pressure faults by checking cutout settings, refrigerant charge, filter dryer, TXV, flow, and transducer/wiring.

HIGH DISCHARGE PRESSURE FAULT

Troubleshoots high discharge pressure faults by checking condenser fans, refrigerant charge, system air, and discharge pressure transducer.

LOW LIQUID TEMP FAULT

Troubleshooting for low liquid temperature faults, including checking cutout, setpoints, flow, and sensor installation.

MP; HPCO FAULT

Addresses motor protector/high pressure cutout faults by verifying refrigerant, superheat, compressor rotation, and overload conditions.

COMPRESSORS WON’T START

Troubleshooting steps for compressors failing to start, including demand, water sensor, contactor/overload, and compressor failure diagnosis.

LACK OF COOLING EFFECT

Identifies causes for poor cooling effect like fouled evaporator, improper flow, or low refrigerant charge, and provides remedies.

SECTION 10 - MAINTENANCE

COMPRESSORS

Covers compressor oil level checks, oil analysis, and critical notes on preventing refrigerant system damage.

MICROCHANNEL COIL CLEANING

Essential cleaning procedures for maintaining heat exchanger integrity and performance, with specific care points to prevent damage.

Cleaning Procedure Required for Standard and Environment Guard Microchannel Coils

Step-by-step procedure for cleaning standard and environment guard coils quarterly to ensure integrity and warranty.

Cleaning Procedure for Environment Guard Premium Microchannel Coils

Procedure for cleaning premium microchannel coils quarterly, with recommendations for monthly cleaning in high pollution environments.

Quantech QTC3150THE Specifications

General IconGeneral
BrandQuantech
ModelQTC3150THE
CategoryChiller
LanguageEnglish

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